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Management of Finances




                    Notes          12.3.4 Use of Perpetual Inventory Records and Continuous Stock
                                          Verification

                                   Perpetual inventory represents a system of records maintained by the stores department.  It
                                   comprises Bin Cards and Stores Ledger.
                                   Bin cards maintain quantitative records of receipts, issues and closing balances of each item of
                                   stores. Separate bin cards are maintained for each item. Each card is filled up with the physical
                                   movement of goods i.e., on its receipt and issue.
                                   Like bin cards, the stores ledger is maintained to record all receipts and issue transaction in
                                   respect of materials. It is filled  up with the help  of goods  received note  and material issue
                                   requisitions.
                                   A perpetual inventory is usually checked by a programme of continuous stock taking. Continuous
                                   stocktaking means the physical checking of these records (which are maintained under perpetual
                                   inventory) with actual stock. Perpetual inventory  is essential  for material  control. It  helps
                                   continuous stocktaking.
                                   Stock verification may be periodical or continuous. Annual stock taking has certain inherent
                                   shortcomings e.g., all the  items have  to be covered in  a given number of days, either the
                                   production dept. has to be shut down during these days to enable thorough checking of stock, or
                                   else the verification has to be of limited character. On the other hand, the system of continuous
                                   stocktaking consists of counting and verifying the number of items daily throughout the year,
                                   so that during the year all the items of stores are covered three or four time. The stock verifiers
                                   are independent of stores and stores staff has no knowledge as to the particular items that are
                                   being checked on a particular date.

                                   12.3.5 Determining Economic Order Quantity


                                   Economic Order Quantity (EOQ) is the order size for some particular inventory item that results
                                   in lowest total inventory cost for the period. Total inventory cost consists of inventory ordering
                                   cost and investment carrying cost. An EOQ may be computed for each inventory item.
                                   EOQ assumes that the relevant costs of inventory can be divided into order costs and carrying
                                   costs  (the model excludes the  actual cost  of the  inventory). Each of  them has certain  key
                                   components and characteristics. Order costs include  the fixed costs of placing and receiving
                                   orders, the cost of writing, a purchase order, of processing the resulting paper work, and of
                                   receiving an order and checking it against the invoice. Order costs are stated in rupees per order.
                                   Carrying costs are the variable costs  per unit of holding an item of inventory for a specific
                                   period of time. Carrying costs including storage costs, insurance costs, the cost of deterioration
                                   and obsolescence, and the opportunity or financial costs of having funds invested in inventory
                                   these costs are stated in Rupees per unit per period.
                                   Order costs decrease as the size of the order increases.  Carrying costs, however, increase with
                                   increases in order size. The EOQ model analyzes the trade-off between order costs and carrying
                                   costs to determine the order quantity that minimizes the total inventory cost.
                                   Several methods for finding EOQ are available. One is trial and error, which requires computing
                                   the total inventory  cost at various order sizes. Eventually, the EOQ can be found or closely
                                   approximated by repeating the computation enough time. Another approach is to graph the
                                   cost. Although  both methods can be  used, the  first is time-consuming and the second lacks
                                   precision.




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