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Unit 10: Sequencing Problems and Replacement Theory




                                                                                                Notes
                               Table  10.11: Final  Optimal Sequence  Table
                Job          Machine A            Machine B      Idle Time    Idle Time
              Sequence                                              A          B
                         Time In   Time Out   Time In   Time Out
                 2          0         1         1         7          0         1
                 4          1         4         7         15         0         0
                 3          4         13        15        22         0         0
                 5         13         23        23        27         0         1
                 1         23         28        28        30         0         1
                                                                  30-28=2
                                                                     2         3

          In Table 10.11, the minimum elapsed time, (from Job 2 to Job 1) is 30 hours. The idle time on
          machine A is 2 hours and on machine B is 3 hours.


                 Example: Six jobs go first over machine I and then over machine II. The order of the
          completion of jobs has no significance. The table 10.12 shows the machine times in hours for six
          jobs and the two machines.

                                    Table  10.12: Sequence  Problem

                Job        J         J          J         J         J 5       J
                                                3
                            1
                                      2
                                                                               5
                                                          4
              Machine I    2          4         9         6         7          4
             Machine II    6          7         4         3         3         11

          Find the sequence of the jobs that minimizes the total elapsed time to complete the jobs. Also
          find the idle time for Machine I and Machine II.
          Solution:
          Establish a sequence table containing six job cells. Find the least time available for both Machine
          I and Machine II. Job 1 has the least processing time, i.e., 1. Place the sequence from left to right
          (or the first cell) as shown in Table 10.13, since it occurs Machine I.
                               Table  10.13: Job 1 has  Least Processing Time


                           J1

          Deleting job 1, we get the reduced table as shown in Table 10.14

                                Table 10.14:  Reduced Table,  Job 1  Deleted

                           Job         J2      J3      J4      J5      J6
                         Machine I     3       8       5       6       3
                         Machine II    6       3       2       2      10

          The least time available in the reduced table is 2, which is on Job 4 and Job 5 for Machine II. Now,
          compare the adjacent time available for Machine I. Here, Job 4 time is less than that for Job 5.
          Select Job 4 first and sequence it as shown in Table 10.15.




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