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Unit 13: Inventory Control




          Solution:                                                                             Notes
          1.   Reorder Level
                         = Maximum Consumption × Maximum Lead Time

                                 Material X            Material Y
                                (80 units × 6)        (80 units × 4)

                                = 480 units          = 320 units

          2.   Minimum Level
                         = (Reorder Level – Normal Consumption × Normal L.T.)
                                (480 units – 60 × 5)  (320 units – 60 × 3)
                                = 180 units          = 140 units
          3.   Maximum Level

                         [Reorder level + Reorder Qty. – Minimum cons. × Min. L.T.]
                         (480 units + 400) – (20 × 4) = (320 + 600) – (20 × 2)
                         = 960 units                 = 960 units

          4.   Average Level
                         Maximum Level + Minimum Level

                         =

                         = 570 units          = 550 units


                 Example: Following information available in an inventory problem are:
                         Annual demand        2,400 units

                         Unit price (`)              2.40
                         Ordering cost (`)    4.00
                         Storage cost                2% p.a.

                         Interest rate               10% p.a.
                         Lead time                   ½ month
          Calculate EOQ, reorder level and total annual inventory cost. How much does the total inventory
          cost vary if the unit price is changed to ` 5?
          Solution:


          (a)  Calculation of EOQ    =


                                                        `
                                     =
                                                   `






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