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Unit 10: Inventory Management




          Inventory holding cost is based on average inventory.                                 Notes

          Ordering costs are constant.

          All demands for the product will be satisfied (no back orders are allowed).
          EOQ Formula

          EOQ can be obtained by adopting two methods (a) Trial and Error approach and (b) Short cut
          or Simple mathematical formula. Here for calculation of EOQ we have adopted simple short cut
          method. The formula is
                                                  2 AO
                                           EOQ =
                                                  CC
          Where:       A =  Annual usage,

                       O =  Ordering cost per order
                      CC =  Carrying cost per unit
                      CC =  Price per unit x Carrying cost per unit in percentage

          The above simple formula will not be sufficient to determine EOQ when more complex cost
          equations are involved.
               !

             Caution    EOQ is applicable both to single items and to any group of stock items with
             similar holding and ordering costs. Its use causes the sum of the two costs to be lower than
             under any other system of replenishment.


                 Example: A company purchases a component of a product at the rate of ` 50 per piece.
          The annual consumption of that component is 25,000 pieces. If the ordering cost is `230 per order
          and carrying cost is 20 per cent per annum, what would be the EOQ?
          Solution: Annual usage – 25,000 units; Cost of placing and receiving one order – ` 230;

          Cost of materials – ` 50 per unit; Annual carrying cost of one unit – 20 per cent of inventory
          value








                 Example: XYZ Company buys 75,000 glass bottles per year. Price of each bottle is `0.90.
          Cost of purchase is ` 100 per order; Cost of holding one bottle per year is ` 0.20. Bank interest is
          15 per cent including a charge for taxes and insurance. Find out EOQ quantity.
          Solution: Annual usage – 75,000 units; Cost of placing and receiving one order – ` 100
          Cost of bottle  – ` 0.90 per bottle; Annual carrying cost of one bottle – `0.20 per bottle






                 * Inventory carrying cost = ` 0.20 + [Re.0.90 x 0.15] = `0.335




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