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Production and Operations Management




                    Notes          Twenty years later in 2004, the company sells 2.1 million vehicles in North America. Today,
                                   NUMMI continues to flourish as a company of 5,000 team members. With Toyota’s engineering
                                   content, Toyota’s managers transformed an antiquated NUMMI assembly plant into GM’s most
                                   efficient factory using what  is described as the  “Toyota Way” – a corporate philosophy  that
                                   empowers  employees.
                                   1.5 Interface with other Functions


                                   Well-designed  manufacturing  and  service  operations  exploit  a  company’s  distinctive
                                   competencies – the strengths unique to that company  – to meet these needs. Such strengths
                                   might be a particularly skilled or creative workforce, strong distribution  networks, or  the
                                   ability to rapidly develop new products or quickly change production-output rates. A good
                                   operations manager will interface with other functions in order to exploit the competencies of
                                   the organization.
                                   We can analyze the interface requirements from another angle also—from the point of view of
                                   Operations Management’s  processes. Generally, processes involve  combinations of  people,
                                   machines, tools, techniques, and materials in a systematic series of steps or actions.
                                   The overall value chain extends  from suppliers to customers. Inputs consist  of the sources
                                   related to materials like capital, equipment, personnel, information, and energy used to produce
                                   the desired outputs. Inputs typically are selected by the operations function in association with
                                   other functions. Outputs are the final product whether of tangible goods or intangible services.
                                   Some of the interfaces with other functional areas in the organization are described below:
                                   1.  Operations Management-Marketing Interface: Marketing is responsible for understanding
                                       customer needs, generating and maintaining demand for the firm’s products, ensuring
                                       customer satisfaction,  and developing new markets and product  potential. The  firm’s
                                       strategic positioning and its market segmentation decisions to a large extent determine
                                       the manufacturing and operations strategy.
                                       In  addition, marketing  is the  key information  gatekeeper between operations and  the
                                       product markets. Marketing determines the kind of product customer’s value. This starts
                                       prior to product development, positioning,  pricing, forecasting and promotions both
                                       before and after product launch. Interdisciplinary co-operation involving operations and
                                       marketing decisions go back over many decades.
                                       Conflicts between operations and marketing in most organizations result from the lack of
                                       broad agreement on critical organizational decisions such as the width of the product line,
                                       the amount of time taken to deliver the product, and service or quality levels. The interface
                                       between  these two  functions  offers  wide  leverage  in  most  organizations—increased
                                       understanding and trust between operations and marketing propels many organizations
                                       to higher levels of effectiveness.
                                   2.  Operations Management-Finance Interface: Capital equipment, cost-control policies, price-
                                       volume decisions and inventories constitute the interface with financial decision making.
                                       As acquisition and management of assets is an important part of decision making, finance
                                       and operations need to work together to understand the nature of technology used in
                                       operations and the practice-performance gap in their organization.
                                       Tracking  performance  requires  that  the  organization  develops  common,  objective
                                       platforms for performance evaluation. Finance provides data on product and service costs
                                       that help managers evaluate operational performance. Operations managers should have
                                       knowledge of financial procedures, limits, and capabilities. The effectiveness of operational
                                       planning and budgeting is often driven by the level of co-operation between these two
                                       areas.




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