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Unit 14: International Production and Logistics Management




          There are two ways of organising materials management as a business process:          notes

          l z  To  separate  out  materials  management  as  a  function  and  give  it  equal  weight  in
               organizational  terms,  with  other  more  traditional  functions  such  as  manufacturing,
               marketing  and  R&D.  According  to  materials  management  specialists,  purchasing,
               production,  and  distribution  are  not  separate  activities  but  three  aspects  one  basic
               task:  controlling  the  flow  of  materials  and  products  from  sources  of  supply  through
               manufacturing and distribution into the hands of customers.
          l z  Despite the apparent cost and quality control advantages of having a separate materials
               management  function,  all  the  firms  do  not  operate  with  such  a  function.  In  such  an
               organization,  purchasing,  production  planning  and  control,  and  distribution  are  not
               integrated. Planning and control are part of the manufacturing function, while distribution
               is part of the marketing function. Such companies will be unable to establish materials
               management as a major strength and consequently may face higher costs.
          The next dilemma is determining the best structure in a multinational enterprise. In practice,
          authority  is  either  centralized  or  decentralized.  Under  a  centralized  solution,  most  materials
          management decisions are made at the corporate level, which can ensure efficiency and adherence
          to overall corporate objectives. This is the case at Dell Computer, for example. In large complex
          organizations with many manufacturing plants, however a centralized materials management
          function  may  become  overloaded  and  unable  to  perform  its  task  effectively.  In  such  cases  a
          centralized solution is needed.
          A decentralized solution delegates most material management decisions to the level of individual
          manufacturing plants within the firms, although corporate headquarters retains responsibility
          for overseeing the function. The great advantage of decentralizing is that it allows Plant – level
          materials management groups to develop the knowledge and skills needed for interacting with
          foreign  suppliers  that  are  important  to  the  respective  plant,  this  can  lead  to  better  decision
          making. The disadvantage is that a lack of co-ordination between plants can result in less than
          optimal global sourcing. It can also lead to duplication of materials management efforts.

          role of information technology and the internet

          Web-based information systems play a crucial role in modern materials management by tracking
          component parts as they make their way across the globe to word and assembly plant, information
          systems  enable  a  firm  to  optimize  its  production  scheduling  based  on  time,  components  are
          expected to arrive by locating component parts in the supply change, good information systems
          allow the firm to accelerate production when needed by pulling key component out of the regular
          supply chain and having flown them to the manufacturing plant.

          Firms  increasingly  use  electronic  data  interchange  to  co-ordinate  the  flow  of  materials  into
          manufacturing, through manufacturing and out to customers. EDI systems require computer
          links between a firm, its suppliers and its shippers. These Electronic links are then used to place
          orders with suppliers, to register parts, leaving a supplier, to track them as they travel toward
          a manufacturing plant and to register their arrival. Suppliers use an EDI link to send invoices
          to the purchasing firm. The major advantage of an EDI system is that supplies, shippers, and
          the purchasing firm can communicate with each other with no time delay, which increases the
          flexibility  and  responsiveness  of  the  whole  supply  chain.  A  second  advantage  is  that  major
          paperwork  between  suppliers,  shippers,  and  the  purchasing  firm  is  eliminated  Good  EDI
          systems  can  help  affirm  decentralize  materials  management  decisions  to  the  plant  level  by
          giving corporate-level managers the information they need for coordination and control of the
          decentralized materials management groups.
          Before the emergence of the Internet as a major communication medium, firms and their suppliers
          were required to buy expensive proprietary software solutions to implement EDI systems. The
          ubiquity of the Internet and the availability of Web based applications have made most of these



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