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Total Quality Management




                    Notes          Self Assessment

                                   Fill in the blanks:
                                   11.  …………………… shows us how an unsatisfied customer can be converted to a satisfied
                                       customer by implementing quality goals.

                                   12.  In Kano model, the bottom left quadrant shows the most …………………… customer.




                                     Case Study  Hewlett-Packard Company


                                            ave you ever sat down with other people at your company to look for a better
                                             way to meet customers’ quality needs, only to have been disappointed with the
                                     Hresults? The reason for your disappointment may be that one important element
                                     was missing from the equation: your customers themselves. Listening to them is what
                                     provides real insight into meeting their quality requirements.
                                     While Hewlett-Packard Company’s Northwest Integrated Circuit Division (Corvallis,
                                     OR) is in business to sell chips to other divisions inside Hewlett Packard (HP), it also
                                     serves customers outside of HP. The problem that it faced about five years ago, however,
                                     was that many employees either didn’t know who their customers were or actually believed
                                     that the customers were interfering with them as they performed their work.
                                     Fortunately, management saw the obvious need to address these problems. “We wanted
                                     our people to become very familiar with our customers and realise that they were here to
                                     serve those customers,” says Casey Collett, Ph.D., Total Quality Control manager. “Our
                                     goal was to become so responsive to our customers that we would be the only supplier
                                     with which they would want to do business.”
                                     A Four-step Process
                                     To meet that goal, the Division launched its Total Quality Control effort in 1983. Collett
                                     says it involves four steps:
                                     Step 1: On your own, identify what you feel your major business processes are.
                                     Step 2: On your own, determine how you are being measured by your customer.

                                     Step 3: Go out and verify these two perceptions with your major customers.
                                     Step 4: Develop a programme to improve these processes.
                                     To execute these four steps, division management created a small group of TQC experts,
                                     who currently report directly to the division manager and work closely with a steering
                                     committee of top managers. TQC members have expertise in manufacturing, teaching,
                                     statistics, and group facilitation. Together, the division quality and TQC departments
                                     attack customer satisfaction and internal process improvement issues, respectively.

                                     The Division has also created a three-point TQC model, which has expanded to a seven-
                                     point model over the years. (See Figure 1)
                                     Process improvements occur through quality leadership and teamwork. Reducing
                                     complexity, setting data-based (meaningful) standards, and using appropriate statistical
                                     methods are the tools used to achieve the process improvements
                                                                                                         Contd...




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