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Unit 14: Computers in Materials Management




          4.   The inherent weakness of computers is that it is notoriously difficult to change computer  Notes
               …………………..... quickly and reliably.
          5.   Another trap that the software suppliers have fallen into is to add …………………..... to the
               configuration process.

          14.2 Electronic Computer

          Data have to be stored in terms of the suppliers, products, price and locations. As the volume
          grows, manual handling will become  tedious and time consuming.  It has been found from
          experience that one to two per cent of the total, turnover is spent on processing data in all areas
          of management, in large companies. Since, there are a large number of computer installations,
          computer time can be purchased from them instead of each organization possessing computer.
          The computer can be used to hold a supplier file, an arc file and a stock ledger. Based on regular
          updating on the stock and control limits, the computer can initiate follow-up action during the
          periodic review. Computers can be programmed to trigger purchase orders and also to initiate
          follow-up action on outstanding orders. The  computer can be programmed  to analyze  the
          conjuration data and price data to forecast future behaviour.
          The  greatest improvement  derived from  an integrated  computer information system is  the
          replacement of paper work by organic data. Clerical processes, including tedious and erroneous
          computations are absorbed by computerized system to make more time available for decision
          making, planning and control. A memory system replaced perpetual inventory system and bin
          cards. Inventory is more scientifically planned to enable lower stock levels, to be maintained
          with the risk of stock-outs: up-to-date balances are produced more rapidly. Late deliveries and
          stock-outs are reduced, resulting in better planning of cash outflows.
          The  computer also provides output, including inventory state reports,  stock records, usage
          analysis, movement analysis, obsolete item control, waste or loss indicators, recomputation of
          economic order quantity, preparation of purchase requisitions, purchase orders, call requirements,
          purchase price changes, redundant inventories, etc. For this purpose a proper feasibility study is
          needed, even before acquiring a computer system. The expectations as represented by computer
          salesmen must be thoroughly investigated and a proper cost benefit analysis must be carried
          out. Over-expectation is the biggest pitfall in electronic data processing, as the computer has
          been pictured as the panacea for all managerial and operational ills.

          Self Assessment

          Fill in the blanks:
          6.   ……….................... have to be stored in terms of the suppliers, products, price and locations.
          7.   The computer can be used to hold a supplier file, an arc file and a …………. ledger.

          8.   Computers can be programmed to trigger ……….................... orders and also to initiate
               follow-up action on outstanding orders.
          9.   The greatest improvement derived from an integrated computer information system is
               the replacement of paper work by ……….................... data.
          10.  A memory system replaced perpetual ……….................... system and bin cards.

          14.3 Integrated Computer System for Materials Management

          The present use of computers in materials management is only to make computations easier and
          faster. The integrated computer system should be utilized for the sake of an integrated information



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