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Production and Operations Management                              Neha Tikoo, Lovely Professional University




                    Notes                    Unit 13: Production Planning and Control


                                     CONTENTS
                                     Objectives
                                     Introduction

                                     13.1 Production Planning and Control Defined
                                          13.1.1  Main Functions of Production Planning and Control
                                     13.2 Production Planning Problems in Job Shop Production and Continuous
                                          (Mass Products) Systems
                                     13.3 Aggregate Planning Defined
                                          13.3.1  Various Steps Involved in Aggregate Planning

                                          13.3.2  Various Strategies Involved in Aggregate Planning
                                     13.4 Material Requirement Planning
                                          13.4.1  Material Planning
                                          13.4.2  The MRP Process
                                          13.4.3  Benefits of MRP System

                                     13.5 Timing Decision
                                          13.5.1  Importance of Time-Horizon
                                          13.5.2  Dovetailing of Plans

                                     13.6 Defining the Layout Problem
                                          13.6.1  Assembly Line Balancing
                                          13.6.2  Graphic and Schematic Analysis
                                     13.7 Summary
                                     13.8 Keywords

                                     13.9 Review Questions
                                     13.10 Further Readings

                                   Objectives

                                   After studying this unit, you will be able to:

                                      Recognize the concept of production planning and control;
                                      Define aggregate and material requirement planning;
                                      Discuss the importance of time horizons and dovetailing of plans.

                                   Introduction

                                   The conversion of a customer’s order to a finished product needs generally the organisation and
                                   planning of the manufacturing process. The overall objective of any organisation is to improve




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