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Production and Operations Management




                    Notes              measuring instrument and gauges for inspection/quality control  so as to produce the
                                       right quality of  products at the most  economical cost and for  delivering the  product
                                       timely to a buyer.



                                     Did u know?  A  well  equipped  PPC  department  also  works  out  for  their  periodical
                                     replenishment of worn-out tools, etc.
                                   4.  Scheduling: Scheduling of manufacturing order takes care of the following:

                                       (a)  Preparation of machine loads.
                                       (b)  Fixation of calendar dates of various operations/sequence of     operations to  be
                                            performed on the jobs & follow-up the same.

                                       (c)  Coordination with sales to confirm delivery dates of new items and keeping them
                                            informed about the periodical despatch schedules.
                                   5.  Dispatching: Dispatching concerns  preparation and distribution of  show orders  and
                                       manufacturing instructions to the concerned  departments. The instruments and show
                                       orders received by  various departments is an authority for them to  perform the work
                                       according to that schedule.
                                   6.  Progressing: Progressing means control, i.e., collection of data from various manufacturing
                                       shops, recording the progress of work and comparing progress against the plan.
                                   7.  Expediting: Expediting means chasing intensively the bottle neck areas causing delays/
                                       interruptions in carrying out smooth production and taking appropriate actions from
                                       time to time and keeping the concerned authorities well informed about the progress of
                                       planned targets. Also to communicate the sales department promptly about the failure in
                                       delivering commitments, if any.
                                   8.  Miscellaneous Functions: In addition to above usual functions of PPC, they are also helping
                                       in cost estimation, fixation of standards through Industrial Engg., capacity planning, make
                                       or buy decisions, projection of companies’ product market on long terms basis.

                                   Self Assessment

                                   Fill in the blanks:

                                   1.  ………………… measures the actual performance and taking remedial action to see that
                                       the production actually achieved is not less than the target or standard set in advance.
                                   2.  ………………… is concerned with the planning of various inputs for a given period of
                                       time.

                                   13.2 Production Planning Problems in Job Shop Production and
                                        Continuous (Mass Products) Systems


                                   As described above Production Planning is concerned with determining what products are to be
                                   produced, in what quantities and when. It also considers the resources required to accomplish
                                   the plan. And Production Control determines whether the resources to execute the plan have
                                   been provided and if not, takes the necessary action to correct the deficiency.
                                   Problems in Production Planning and  Control for different types  of manufacturing systems
                                   depend upon the following factors:




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