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Principles and Practices of Management




                    Notes          15.4 Quality Circles

                                   The concept of Quality Circle emerged from quality control.



                                     Did u know?  Quality  circles are quite popular in Japan. Looking  at their success, many
                                     organisations in USA and India have also attempted to implement quality circles. It should
                                     be noted the quality circles provide a future-oriented approach. They seek high quality
                                     products in the current production run and in the future.

                                   A quality circle is a small group of employees doing similar or related work who meet regularly
                                   to identify, analyze and solve product-quality problems and to improve general operations.
                                   The quality circles are relatively autonomous units (ideally about 10 workers), usually led by a
                                   supervisor or a senior worker and organised as work units. The workers, who have a shared
                                   area of responsibility, meet periodically to discuss, analyze and propose solutions to ongoing
                                   problems.
                                   Some typical efforts in improving  production methods and quality involve reducing defects,
                                   scrap, rework, and downtime, which are expected to lead to cost reduction as well as increased
                                   productivity. In addition, the circles intend to focus attention on the self-development of workers
                                   and the improvement of working conditions. Through this process, there is improvement of
                                   workers’  morale  and  motivation,  stimulation  of  teamwork,  and  recognition  to  their
                                   achievements.
                                   The technique of quality circle has been refined over the years. It is now followed to achieve the
                                   following objectives:

                                   1.  Overall improvement of quality of products manufactured by the enterprise.
                                   2.  Improvement of production methods and productivity of the enterprise.
                                   3.  Self-development of the employees who take part in quality circles.
                                   4.  Encouragement of innovative ideas among the employees.

                                   5.  Building high morale of employees by developing team-work in the organisation.
                                   15.4.1 Benefits of Quality Circles


                                   Quality circles are supposed to bring the following benefits for the organisation.
                                   1.  Formation  of quality  circles in  Japan and other countries  has helped  in bringing  out
                                       several innovations and changes.
                                   2.  Quality circles have proved to be a valuable tool for increasing productivity, improving
                                       quality and increasing workers’ job satisfaction.

                                   3.  Membership in a circle  means a  participative environment that provides  identification
                                       with work-group. Participation encourages commitment of the employees in producing
                                       quality products. Through quality circles, every one becomes involved with the operation
                                       of the company. Everyone from top to bottom works towards a single goal, i.e., success
                                       through  quality.










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