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Production and Operations Management




                    Notes          Once the key supply chains have been identified, one must identify the supply chain member
                                   organizations (suppliers and customers) that are considered most critical to the organization’s
                                   supply chain management efforts. In selecting external  members, several  issues should  be
                                   addressed.
                                      SCM endeavours are likely to be more productive if participating organizations are not
                                       direct competitors. There may be limits to collaborative supply chain efforts when both
                                       buyer-supplier and competitor relationships exist between participating organizations.

                                      All organizations and their representatives must be pursuing similar goals. This does not
                                       mean that each organization should have identical goals, but that their respective goals
                                       must be compatible with the overall SCM initiative.
                                      SCM initiative is unlikely to be successful unless  all members from each organization
                                       involved feel  they are  benefiting from participation.  SCM  efforts have  to be  focused
                                       where the involvement is beneficial to all the members.
                                   In well managed organizations, in the planning phase uncertainty in demand, exchange rates,
                                   and competition over this time horizon  are included in the  decisions. Given a shorter  time
                                   horizon and better forecasts than the design phase, the planning phase tries to exploit the supply
                                   chain design to optimize performance.

                                   10.1.3 Supply Chain Operation

                                   This has a short-term time horizon, monthly, weekly or daily. The focus, during this phase, is on
                                   individual customer orders. At the operational level, within planning policies, the goal is to
                                   handle incoming customer orders in the best possible  manner. Firms allocate inventory  or
                                   production to individual orders, set a date that an order is to be filled, generate pick lists at a
                                   warehouse, allocate an order to a particular shipping mode and shipment, set delivery schedules
                                   of trucks, and place replenishment orders.
                                   Aggregate planning is the basis for decisions at this stage. The aggregate plan serves as a broad
                                   blueprint for operations and establishes the parameters within which short-term  production
                                   and distribution decisions are made. It allows the supply chain to alter capacity allocations and
                                   change supply contracts. In addition, many constraints that must be considered in aggregate
                                   planning come from supply chain partners outside the enterprise, particularly upstream supply
                                   chain partners. Without  these inputs from both  up and down the  supply chain,  aggregate
                                   planning cannot realize its full potential to create value.
                                   Production  plans for  an organization  define demand  from suppliers and establish  supply
                                   constraint for customers. If a manufacturer has planned an increase in production over a given
                                   time period, the supplier, the transporter, and warehousing partner must be aware of this plan
                                   and incorporate the increase in their own plans.
                                   Because operation decisions are being made in the short term, there is less uncertainty about
                                   demand information.  Given the  constraints established  by the  configuration and planning
                                   policies, the goal during the operation phase is to exploit  the reduction  of uncertainty  and
                                   optimize performance.



                                     Did u know?  The output from aggregate planning is also of value to both upstream and
                                     downstream partners.
                                   Ideally, all stages of the supply chain should work together to optimize supply chain performance.
                                   An important supply chain issue is collaboration with down stream supply chain partners. Slack





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