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Unit 11: Variance Analysis




          11.2.4 Material Sub-usage Variance                                                    Notes

          This is the variance in between standard quantity and revised standard quantity of materials
          denominated in terms of standard price. The purpose of studying the difference in between
          these two is to analyse the amount of deviation of the standard against the revised standard in
          line with the actual fluctuation in the quantity of materials consumption during the production
          process. It is the only variance highlights the difference in between the early set standard and the
          redesigned standard in terms of actual quantity of materials for meaningful comparison.
          Material Sub-usage Variance = Standard Cost per unit (Standard Quantity – Revised Standard
          Quantity).
          If the total actual quantity of materials consumption in units is equivalent to the total standard
          quantity of materials, nullifies the material sub-usage variance in between the standard quantity
          of materials and revised standard quantity of materials. It means that the standard quantity of
          materials of the mix will be the revised standard quantity of materials. If both are equivalent to
          each other, the variance is equivalent to zero in terms of standard price/cost per unit.


                Example: Find out the material sub-usage variance from the following:
              Materials           Standard           Materials          Actuals
                 A            60 Kgs @  10              A             70Kgs @  10
                 B            40 Kgs @  12              B             50Kgs @  14
                              100                                     120

          Solution:
          Revised Standard quantity of Materials:
              60kgs
          A :        × 120 Kgs = 72 Kgs
             100kgs
              40kgs
          B :       × 120 Kgs = 48 Kgs
             100kgs
          Material Sub-usage Variance = Standard Price/Cost per unit (Standard Production for Actual
          Output – Revised Standard Quantity)
               Material A= 10 (60 Kgs – 72 Kgs) = 120 (Adverse)

               Material B = 12 (40 Kgs – 48 Kgs) = 96 (Adverse)
                   Material Sub-usage Variance = 216 (Adverse)
          From the above example, it is obviously understood that the early set standard is less than the
          revised standard quantity  of materials due to change in  the materials  mix consumption i.e
          unexpectedly to replace one material with the another due to shortage any one of the materials
          in the mix. The greater the revised standard quantity of materials means that greater the volatility
          in the actual consumption of materials. If the variance is adverse, means that the standard which
          was initially set for comparison has not incorporated the fluctuations in the actual; being less
          than the revised standard which is an index of actual.
          This material sub-usage variance is one of the components of the materials usage variance.

          Material Usage Variance = Material Sub-usage Variance + Material Mix Variance







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