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Operations Management




                    Notes          Control systems sometimes combine regular review cycles and order points. In such systems,
                                   stock levels are reviewed on a periodic basis, but orders are placed only when inventories have
                                   fallen to a predetermined reorder level. Such systems combine the advantages of ‘event’ triggered
                                   and ‘time’ triggered review systems. These have the lowest total costs.




                                              Prepare a study note on the concept of inventory control system.

                                   9.6 Summary


                                       The  manufacturing  business  environment,  in  most  cases,  is  inherently  unstable  and
                                       turbulent.  Change  is  the  rule.  The  solution  to  minimizing  inventory  costs  lies  not  in
                                       methods to stabilize  and  freeze the system  but rather in an enhancement of the ability
                                       to accept change and to respond to it promptly and correctly. MRP systems backed by
                                       availability of computers provide just a unique such ability to respond to change. This idea
                                       has been incorporated in all ERP packages. These packages allow access to other databases
                                       or, ideally, the use of one common database.

                                       Separate databases create problems and delays in appropriate actions. Suppose we need to
                                       know the status of an order. The marketing database will probably show only information
                                       specific to marketing, such as the date the order was entered. If that order is in production,

                                       then  production  would  be  able  to  provide  the  status  because  that  information  would
                                       ordinarily not be in the marketing database. If the order has been completed and shipped,
                                       the shipping information would be with distribution or logistics.

                                   9.7 Keywords

                                   Fixed  Order  Quantity  Systems:  These  are  multiple  period  inventory  models  that  are  “event
                                   triggered”, at an identified level of the stock the fixed-order quantity model initiates an order.


                                   Functions of Inventory: It is essential to keep some inventory in order to promote smooth and
                                   efficient running of business.

                                   Inventory Holding Costs: Costs involved in holding inventory, i.e., storage, handling, interest,
                                   breakage and pilferage etc., are called inventory-holding costs.
                                   Single-Period Inventory Models: Single-period inventory models are a special case of periodic
                                   inventory systems based on how much risk we are willing to take for running out of inventory.
                                   These models are useful for a wide variety of service and manufacturing applications.

                                   9.8 Self Assessment

                                   State whether the following statements are true or false:

                                   1.   A group of people, that have been given leave to rest for a few days so that they can work
                                       effectively on next project, are a part of firm’s inventory.

                                   2.   Goods that are kept at the port for boarding into the ships to send them off to the suppliers
                                       are also the part of inventory.
                                   3.   The need for inventories can be eliminated if the production rate is increased.
                                   4.   Inventories can also be a source of sales promotions.

                                   5.   Inventories don’t allow flexibility in the production system as what is in stock only that has
                                       to be produced.



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