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Logistics and Supply Chain Management




                    Notes          The need for collaborative forecasting arises due to increasing competition and the requirement
                                   that manufacturers in a supply chain must  synchronize operations to derive the benefits  of
                                   collaboration. Understocking as well as overstocking of inventory, both cause problems  and
                                   decrease a manufacturer’s competitiveness. Collaborative forecasting can help eliminate excess
                                   inventory  and  at  the same  time,  support  the supply  chain  management  initiative  of  the
                                   participating companies. A generic model of CPFR system is shown as Figure 4.1.

                                   Self Assessment

                                   State whether the following statements are true or false:

                                   6.  CPFR is accepted as an extension of supply chain Philosophy and as a part of supply chain
                                       management.
                                   7.  Supportive data, such as past sales trends were transferred in an iterative fashion.

                                   8.  Collaborative  forecasting  overcomes  some of  the  inherent  problems  with  modern
                                       forecasting.
                                   9.  Collaborative forecasting can help eliminate excess inventory.

                                   10.  Collaborative forecasting involves the entire supply chain that participates in decisions
                                       about demand.

                                   4.3 Collaborative Planning, Forecasting and Replenishment (CPFR)

                                   Collaborative Planning, Forecasting, and Replenishment is a nine-step approach to improving
                                   supply chain management, and ties demand planning and supply planning into one process.
                                   The  CPFR  process  has  three  major  sub-processes  –  namely  planning,  forecasting  and
                                   replenishment – each of which is formed by a number of steps as is shown in Figure 4.2.

                                                         Figure 4.2:  Activities in  the CPFR  Process












                                   Source: Upendra Kachru, (2010), “Exploring the  Supply Chain,” Excel Books
                                   It usually begins with identifying a ‘forecasting champion’. The forecasting champion can be a
                                   single person, a department, or a firm. Identification of a ‘forecasting champion’ is critical to the
                                   collaborative forecasting technique. The role of the champion is to effectively communicate and
                                   lead the organizations involved to share and agree upon information sharing, forecasting methods
                                   and technologies. There are a number of methods  used for collaborative forecasting. These
                                   forecasting processes are generally custom-built and developed to meet the specific needs of
                                   individual companies. To be successful in the task, the champion has to understand and emphasize
                                   the critical nature of the process. The champion also has to facilitate cross-functional efforts
                                   required for improved forecasting.
                                   The next step is forming the forecast collaboration group. Each organization should choose its
                                   member in this group. However, the composition of the group should be such that its members
                                   represent a variety of functional areas including sales, marketing, logistics/operations, finance,




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