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Logistics and Supply Chain Management




                    Notes          However, results do not come in immediately. It takes time to put the system in place and get
                                   results from it. There is a learning curve for participants, systems and sub-systems have to be
                                   developed and process decisions have to be made, before results come in. All of these issues
                                   combine to make a change to collaborative forecasting as a challenge to each of the organizations
                                   in the entire supply chain.
                                   In the collaborative forecasting environment, the information is current and more accurate as
                                   companies supplement  statistics with information gathered directly from the customer, the
                                   market, and other sources. This supplemental information reduces the uncertainty that exists in
                                   the forecast and therefore minimizes the inventory carried as it the need for inventory to cover
                                   uncertainty is reduced.
                                   The  driving premise of CPFR is that  all supply chain participants  develop a  synchronized
                                   forecast. A company  can collaborate  with numerous  other  supply  network members both
                                   upstream and downstream in the supply network. Every participant in a CPFR process – supplier,
                                   manufacturer, distributor, and  retailer – can view and amend forecast data to optimize  the
                                   process from end to end. Essentially, CPFR puts an end to guesswork in forecasting. It means
                                   that manufacturers and retailers share their  plans, with detailed knowledge of each  others’
                                   assumptions and constraints.
                                   However, there is a high investment involved and sophistication required in using such systems.
                                   Gillette found that not everyone in the supply chain could become a member of the integrated
                                   supply chain. Finally, it decided to differentiate its customer strategy by customer size. More
                                   complex, sophisticated retail chains received the more differentiated  and integrated service
                                   based on Gillette’s value chain structure. Smaller, independent operators receive a standardized
                                   set of supply chain services. Both the cost-to-serve and the sophistication of the customer drive
                                   this distinction. Thus, Gillette only does CPFR with its largest accounts.


                                          Example: There are many successful examples of CPFR. Heineken USA employs CPFR
                                   and has successfully cut its order-cycle time. It is extending  its programme and is currently
                                   providing collaborative planning and replenishment software to its top 100 distributors.

                                   Self Assessment

                                   Fill in the blanks:
                                   11.  The CPFR process usually begins with identifying a …………………….

                                   12.  The champion  also has  to facilitate  ……………………  efforts  required  for  improved
                                       forecasting.
                                   13.  The composition  of the group should be such that its members represent a variety of
                                       …………………… areas.
                                   14.  Companies often hold at least …………………… meetings during the month, scheduled
                                       on a regular basis.

                                   15.  The  driving  premise  of  CPFR  is  that  all  ……………………  participants  develop  a
                                       synchronized forecast.

                                   4.4 Quantitative Methods

                                   Most firms, especially small and medium firms do not find the use of such IT-based models
                                   economical, even when they have the capability and sophistication to use these models. The
                                   option they have is to use traditional quantitative methods for generating their forecasts. The
                                   most commonly used method is the ‘time series’.



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