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Unit 10: Cost Reduction and Cost Control




                    introduction of any new design or improvement of existing design in relation to  Notes
                    cost of production should be thoroughly investigated with the help of cost accountant.
               (d)  Production: Production can be improved upon by training the employees, replacing
                    the defective machines, using better quality of raw materials, providing adequate
                    and proper techniques and tools, reducing the wastage, scrap and defective product.

               (e)  Transport: External and internal transport costs must be reduced as far as possible.
                    Costs must be reduced by eliminating or reducing empty or idle trips, the distance
                    travelled by the vehicles and consumption  of petrol  and diesel.  CPM method is
                    useful for this purpose.
          (ii)  Labour: According to the tradition theory, the direct labour is a variable cost. But, this
               does not hold good today. Cost reduction is possible if the right worker having the right
               attitude is employed to do the right work. Efficiency of  employees of the industry or
               organisation  can be  increased  by  motivating  them  suitable  to  do  their  best for  the
               organisation. By increasing the productivity, the labour cost can be reduced. It is possible
               through  monetary and non-monetary incentive  schemes, e.g.,  bonus schemes,  profit
               sharing, good working conditions, better welfare facilities and safety measures, etc.

          (iii)  Overheads: Overheads can be reduced by utilising the resources to the maximum capacity.
               The following are the methods which can be lie used by the management for reducing the
               overhead cost:
               (a)  Size of Business: By the size of business, the overheads can be reduced. As  some
                    overheads are fixed in nature, they can  be reduced  by increasing  the  scale  of
                    production,
               (b)  Increasing the Production: By undertaking the production on optimum scale, the costs
                    can be decreased as the incidence of overheads chargeable to each unit of output
                    declines. The idle capacity can be reduced by proper planning and control of business
                    or organisation, and
               (c)  Extension of Market and Price: Overheads can be reduced by extending the market
                    area, increasing sales and charging suitable prices to attract different types of buyers
                    for the products.
          (iv)  Marketing: By careful thinking and co-operative efforts, much economy can be derived in
               this area also. The areas which can be brought under the cost reduction programme include
               market research, sales office, warehousing, advertisement,  packing, distribution,  sales
               services, etc.
          (v)  Finance: Cost reduction may be extended even to the use of finance by better utilisation of
               fixed assets and working capital.

          Self Assessment


          Fill in the blanks:
          4.   …………………… can be reduced by utilising the resources to the maximum capacity.
          5.   According to the traditional theory, the direct labour is a …………………… cost.
          6.   The raw material cost reduction should always begin at the …………………… stage.
          7.   …………………… can be improved upon by training the employees, replacing the defective
               machines, using better quality of raw materials, providing adequate and proper techniques
               and tools, reducing the wastage, scrap and defective product.




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