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Production and Operations Management




                    Notes          7.1 Business Process Reengineering

                                   A central question in resource allocation is how the existing resources and competencies of the
                                   organization can be adapted to fit new strategies. Strategic re-engineering focuses on designing
                                   the organization  to create a dramatic  improvement in performance. This is accomplished by
                                   undertaking strategic initiatives at the start of the reengineering process that seek to provide
                                   understanding of the markets,  competitors, and  the position  of the organization within  the
                                   industry so as to change existing business practices. Before the re-engineering of the business
                                   processes are carried out, critical success factors required to compete are identified and prioritized.
                                   Only then are the individual business processes addressed. Some of the important factors that
                                   need to be considered in the re-engineering effort are given below:
                                      Place the customer at the centre of the reengineering effort — concentrate on reengineering
                                       fragmented processes that lead to delays or other negative impacts on customer service.
                                      BPR must be “owned” throughout the organization, not driven by a group of outside
                                       consultants.

                                      Case teams must be comprised of both managers as well as those will actually do the work
                                       and should also be sponsored by top executives of the board.

                                      BPR projects must have a timetable.
                                      BPR  must  incorporate  the  organizational  culture  and  must  emphasize  constant
                                       communication and feedback.
                                   The organization may sometimes choose to  manufacture and market a new product range
                                   through a new division or even a new company to avoid problems of conflict or incompatibility
                                   with existing operations. In such a case, planning of resources requires structural considerations
                                   and may also lead to issues of managing change.
                                   An assessment of a fit between the strategy and the existing resources and competencies establishes
                                   the extent to which implementation is likely to require major changes within the organization,
                                   or is achievable by an adjustment of the current resource base and competencies.



                                     Did u know?  What makes a system?
                                     Whenever several processes are interconnected using such input-output relationships, it
                                     makes up the system.
                                     Arvind Mills redesigned the value-delivery system for jeans. Arvind, the world’s fifth-
                                     largest denim manufacturer, found domestic denim sales limited because jeans were neither
                                     affordable nor widely available. At ` 1000 to ` 2000 a pair, they were beyond the reach of
                                     the  mass market. In 1995, they introduced  ‘Ruf n  Tuf’—a ready-to-stitch kit of  jeans
                                     components priced at about ` 300. Arvind Mills distributed them through tailoring outfits,
                                     whose self-interest motivated them to market the kits to create demand for sewing services.
                                     ‘Ruf ’n Tuf’ are now the largest selling jeans  in India, driving sales  in Arvind’s  main
                                     product, denim, and netting the company a potentially powerful consumer brand.




                                      Task  “Organization  through Business process reengineering can handle their change
                                     management implications in operations and planning”. Give some practical examples of
                                     the organization that applied the Business process reengineering concept in managing the
                                     change for effectiveness.




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