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Unit 9: Inventory Model and Safety Stocks




                                          =  2*5400*1200*0.40*40                               Notes
                                          = ` 14,400.00
             The Total annual Cost under the present system = ` (1200*5400/150 + 0.40*40*150/2) =
             ` (43,800 + 1200) = ` 45,000.00
             The loss to the company = ` 45,000 – ` 14,400 = `. 30,600.00
             Reorder Level = Ro = L*D = (6/12)*1200 = 600 units
             The company should place orders for economic lot sizes of 900  units in each order.  It
             should have a reorder level at 600 units.

          9.4.3  EOQ Model with Demand and Delivery Uncertainty

          If you have both demand and delivery (lead time) uncertainty, you must use a convolution
          formula (Bowersox 2010) to calculate the safety stock level.
          Standard Deviation of Combined Probabilities
          c = Square Root of [(L * d^2) + (d^2 * l^2)], where
              L = Lead time (in days)
              d = the average daily demand
              d = the standard deviation of daily demand (demand variation)
              d = STDEV (daily demand times) when using Excel
              l = Standard Deviation of lead time = STDEV (lead times)
          Reorder Point = R = (d * L) + (NORMSINV(p) * c)
          Reorder Point = R = (d * L) + (NORMSINV(p) * Square Root of [(L * d^2) + (d^2 * l^2)]

          Type I and Type II Error

          A statistical hypothesis test is a method of making statistical decisions using experimental data.
          There are two types of errors:
          1.   Hypothesis is rejected when it is true.
          2.   Hypothesis is not rejected when it is false.
          (1) is called Type 1 error (a), (2) is called Type 2 error (b). When a = 0.10 it means that true
          hypothesis will be accepted in 90 out of 100 occasions. Thus, there is a risk of rejecting a true
          hypothesis in 10 out of every 100 occasions. To reduce the risk, use a = 0.01 which implies that we
          are prepared to take a 1% risk i.e., the probability of rejecting a true hypothesis is 1%. It is also
          possible  that in hypothesis testing, we may commit Type  2 error  (b) i.e.,  accepting  a  null
          hypothesis which is false.



             Did u know?  The only way to reduce Type 1 and Type 2 error is by increasing the sample
             size.

          Example of Type 1 and Type 2 Error

          Type 1 and Type 2 error is presented as follows. Suppose a marketing company has 2 distributors
          (retailers) with varying capabilities. On the basis of capabilities, the company has grouped them




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