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Production and Operations Management




                    Notes          into two categories (1) Competent retailer (2) Incompetent retailer. Thus R1  is a competent
                                   retailer and R2 is an incompetent retailer. The firm wishes to award a performance bonus (as a
                                   part of trade promotion) to encourage good retailership. Assume that two actions A1 and A2
                                   would represent whether the bonus or trade incentive is given and not given. This is shown as
                                   follows:
                                               Action                (R1) Competent retailer   (R2) Incompetent retailer
                                    A 1 performance bonus is awarded   Correct decision    Incorrect decision error ()
                                    A 2 performance bonus is not awarded   Incorrect decision error ()   Correct decision

                                   When the firm has failed to reward a competent retailer, it has committed type-2 error. On the
                                   other hand, when it was rewarded to an incompetent retailer, it has committed type-1 Error.

                                   9.4.4  The Economic Batch Quantity (EBQ)

                                   The Economic Batch Quantity model, or production lot-size model, is alike to the EOQ model in
                                   that we are attempting to work out an optimum for the batch quantity we have to produce.
                                   Economic batch quantity (EBQ), as well called “optimal batch quantity” or economic production
                                   quantity, is a measure employed to determine the quantity of units  that can be produced at
                                   minimum average costs in a specified batch or production run.

                                   Economic Production Quantity model (also recognized as the EPQ model) is an extension of the
                                   Economic Order Quantity model. The Economic Batch Quantity model, or else production lot-
                                   size model, is alike to the EOQ model in that we are attempting to calculate an optimum for the
                                   batch quantity we have to produce.

                                   In working with this EBQ model, we also put together use of a number of assumptions.
                                   These principal assumptions are:
                                      The demand (D) is identified and constant within a certain period of time

                                      The unit cost of the inventory item (U) is stable
                                      The annual holding-cost per unit (C ) is stable
                                                                    h
                                      The setup-cost per batch (C) is stable
                                      The production time (t ) is known and stable
                                                          p
                                      We are dealing with single kind of product
                                      There is no interface with other products
                                      The aspect of time does not play a role, just the setup time does

                                       The setup cost is stable and does not act upon the batch quantity.



                                      Task   Hindustan Lever is a manufacturer of the Surf detergent powder. A 100-g pack of its
                                     detergent powder is priced at ` 30 for its suppliers. One of its suppliers purchases 16,000
                                     packs per annum. The supplier incurs an ordering cost of  ` 350.00 per order and has a
                                     carrying cost of 12% of the inventory  value. Hindustan  Lever offers discounts for the
                                     following ranges of bulk purchases to its suppliers: 0.5% for 3,000 – 6,999 units, 0.75% for
                                     7000 – 9,999 units and 1% for 10,000 and more units. Which discount option should the
                                     supplier choose? What is the EOQ in this case?






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