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Unit 12: Inventory Management




             These distributions are independent                                                Notes
              Daily usage      Probability     Lead time in days  Probability
             rate in tonnes

                  4                0.3               5                .6
                  6                0.5              10                .2
                  8                0.2              15                .2
             The stockout cost is estimated to be  4,000 per tonne. The carrying cost is  1,000 per tonne
             per year.
             Required: (a)  What is the optimal level of safety stock?
                      (b)  What is the probability of stockout?

          Source: Nitin Balwani, Accounting and Finance for Managers, Excel Books, New Delhi.

          12.4 Summary

              Inventory is composed of assets that will be sold in the future in the normal course of
               business operations.

              Inventories provide a ‘buffer’ between purchasing, producing and marketing goods.
              Four types of inventories may be identified which are Raw material inventory, Stores and
               spares, Work-in-process inventory and Finished goods inventory.

              The  main objective  of inventory  management  is  to achieve  maximum efficiency  in
               production and sales with the minimum investment in inventory.

              Minimum level indicates the lowest figure of inventory balance which must be maintained
               in hand at all times, so that there is no stoppage of production.
              In ABC Analysis (called Always Better Control) ABC Analysis (called Always Better Control)
               the items  are divided into three categories according to their  importance, value and
               frequency of replenishment during a period.

              Economic Order Quantity (EOQ) is the order size for some particular inventory item that
               results in lowest total inventory cost for the period.
              The Just-in-Time (JIT) system philosophy is that materials should arrive exactly the time
               they are needed for production.
              Many companies used a Material Requirement Planning (MRP) system to determine what
               materials to order and when to order.

              The methods used for moving the inventory is first in first out (FIFO), last in, first out
               (LIFO) system.

          12.5 Keywords

          Economic Order Quantity (EOQ): It refers to that level of inventory at which the total cost of
          inventory is minimum
          Inventory: The stockpile of the products a firm is offering for sales and the components that
          make up the product.






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