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Unit 12: Service Level Method of Determining Q – ABC Classification






          Other similar types of classifications are the XYZ Classification, VED Classification, and the HML   Notes



          classification of inventory.  The basic  difference between  the  ABC  Classification  and the  XYZ
          Classification is that it is based on the inventory in stock rather than usage.

          The VED Classification is based on the criticality of the inventory item. In normal practice, items

          in the ‘V’ category are often monitored manually; in addition to the computer monitoring that
          may be in place. The HML reflects a classification based on the unit price of the item. Obviously,


          the ‘H’ category items require additional attention, especially if the lead times are long, as it may
          often be in imported components. The ‘time’ triggered reorder system has some advantages in
          production cycling, in such high value items.
          All these techniques are used to focus management attention in deciding on the degree of control
          necessary for different items in the inventory. However, it should be kept in mind that changes in
          the business environment, e.g., customer demand patterns or material costs, can cause material

          item classifications to change. This, in turn, can affect key ‘planning & scheduling’ decisions.

                     Prepare a study note on the concept and usefulness of ABC classification.

          12.3 Summary

               In most cases Pareto’s Rule then applies, so that approximately 20% of the items accounts
               for approximately 80% of the value of the stock held; these items are classified as Class A

               items. Class B covers the 30% of items that represent the next 10% of value. Class C covers
               the remaining 50%, which accounts for the remaining 10% of value.
               In material requirements planning (MRP), ranking is used to categorize inventory by its
               impact value, i.e. whether or not production will stop if this item is out of stock.


               The VED Classification is based on the criticality of the inventory item. In normal practice,
               items  in  the  ‘V’  category  are  often  monitored  manually;  in  addition  to  the  computer
               monitoring that may be in place.

          12.4 Keywords



          ABC  Classification:  The  ABC  classification  is  based  on  focusing  efforts  where  the  payoff  is
          highest; i.e., high-value, high-usage items must be tracked carefully and continuously.

          HML: The HML reflects a classification based on the unit price of the item.



          VED  Classification:  The  VED  Classification  is  based  on  the  criticality  of  the  inventory  item.
          In normal practice, items in the ‘V’ category are often monitored manually; in addition to the
          computer monitoring that may be in place.
          12.5 Self Assessment

          Fill in the blanks:
          1.   ........................ postulated the 80-20 rule.
          2.   The ........................ is based on focusing efforts where the payoff is highest
          3.   Tight control, sound operating doctrine, and attention to security on these items would
               allow you to control a ........................ with a reasonable amount of time and effort.






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