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Unit 12: Warehouse Management




          Similarly, the plan should include a specific strategy for products depending on ¬weight and  Notes
          storage characteristics. Relatively heavy items should be assigned locations low to the ground
          to minimize the effort and risk of heavy lifting. Low-density products which require extensive
          storage volume should be put  on open floor space  or high-level  racks. On  the other  hand,
          smaller items may require storage shelves or drawers.
          Future Expansion


          A warehouse forms a fundamental element in the infrastructure of the firm. While planning the
          facility, sufficient attention has to be given for future requirements. In case of expansion the
          material handling facilities and the storage plan should be expandable in a manner that the
          integrated design of the warehouse maintains its desired characteristics and there is maximum
          efficiency of product flow.




              Task  Illustrate the relationship between the size and shape of a distribution warehouse
             and  the material-handling system. What would be  the warehouse  design you would
             suggest for a bulk commodity like rice?

          12.5 Material Handling

          Material handling is an important part of managing materials. How will the material be moved?
          Physically moving material requires equipment of various kinds, depending on the type and
          amount of material to be moved. Handling technology has developed to such an extent that it
          has dramatically changed the traditional concept of a warehouse. Material handling equipment
          can be generally classified as:

              Transport equipment,
              Positioning equipment and
              Unit load formation equipment.
          Transport equipment is used to move materials from one location to another. It includes cranes
          and industrial trucks.
          Positioning equipment is used to handle material at a single location, so that it is in the correct
          position for subsequent handling, machining, transport, or storage. It includes hoists and lifts.
          Unlike transport equipment, positioning equipment is usually used at a single workplace.
          Unit  load formation  equipment is  used to maintain integrity  when handling  a single load
          during transport and for storage. It includes pallets, bags and skids.
          Though the above classification is based on application, the  Material Handling Equipment
          Industry classifies itself on the basis of equipment category into four different sectors, namely:

              Cranes and hoists,
              Conveying equipment which includes specialist bulk handling equipment such as stackers
               and reclaimers,

              General equipment such as elevators, industrial trucks etc., and
              Forklift trucks.
          Listed below are a few material-handling devices and when they might be used.





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