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Operations Research




                    Notes          The optimal solution can be obtained if either one of the following conditions is satisfied:
                                      Condition 1:  Minimum time on row 1 should be greater than or equal to maximum time on row 2
                                                i.e., Min tlj > Max t2j, j = 1,2,….n
                                                                        (or)
                                      Condition 2:  Minimum time on row 3 should be greater than or equal to maximum time on row 2
                                                i.e., Min t3j > Max t2j, j = 1,2,….n

                                   Algorithm

                                   Step 1: Check whether the given processing time for all the three machines satisfy either one or
                                   both the conditions. If the condition is satisfied, go to Step 2, else the model fails.

                                   Step 2: Convert the  three machine  types into  two machines by  introducing two imaginary
                                   machines M  and M .
                                            x      y
                                   Where, M  =  M  + M  and
                                            x    1   2
                                               M =M  + M
                                                 y   2   3
                                   Step 3: For the  imaginary machines  M  and M , determine the  optimal sequence using  the
                                                                   x      y
                                   algorithm for Type 1 (i.e., n job and two machines).
                                   Step 4: Find the total elapsed time and the idle time for all the three machines.




                                          Example: A machine operator has to perform three operations — turning, threading and
                                   knurling — on a number of different jobs. The time required to perform these operations (in
                                   minutes) for each job is given  below in Table 10.23. Determine the order in which the jobs
                                   should be processed in order to minimize the total time required to perform all the jobs. Also
                                   find the minimum elapsed time.

                                                            Table  10.23: Sequence  Problem
                                            Job          1         2        3        4         5        6
                                          Turning        3        12        5        2         9        11
                                         Threading       8         6.       4        6         3        1
                                          Knurling       13       14        9        12        8        13

                                   Solution:
                                   Initially, check whether the given problem satisfies the condition or not. We have three separate
                                   machines for Turning, Threading, and Knurling, so let these three machines be M , M  and M
                                                                                                     l  2     3
                                   respectively.
                                   Check the condition for,

                                   Minimum time for M  > Maximum time M
                                                    1                2
                                   i.e.,  2 > 8 does not satisfy the condition.
                                                    (or)
                                   Minimum time for M  > Maximum time on M
                                                    3                   2
                                   i.e.,  8 > 8 satisfies the condition.




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