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Operations Research




                    Notes
                                                              Table 3.3: The Second  Basis
                                              Row 1: P +   x                    – s       = 357,000
                                                            1                     2
                                              Row 2:       x            + s     – s        = 2,000
                                                            1              1      2
                                              Row 3:       x     + x            +s         = 8,000
                                                            1       2             2
                                              Row 4:        x                          +a  = 6,500
                                                            1                            1
                                  Since there is no variable with a negative coefficient in Row 1, no further improvement in profit
                                  is possible. But artificial variable a1 continues to exist in Row 4 and it is also basic variable. This
                                  means that the optimum solution has not been reached. The problem has no solution because of
                                  infeasibility.

                                       


                                     Case Study  Linear Programming & Technical Accounting

                                     A       company manufactures 2 products a 10 cu. Ft & 6 cu. ft. refrigerator. The demand
                                            for the former has been estimated at 15,000 and for the later at 24,000.

                                     The production process is broken down into 3 stages:
                                     1.   Shell production
                                     2.   Motor assembly
                                     3.   Refrigerator  assembly

                                     The production manager estimates that the shell production unit can through put up to
                                     36,000 smaller refrigerators, but only half of this quantity of the 10 cu. ft. product. Similarly,
                                     the motor assembly unit can through put 30,000 smaller motors or 80% of this quantity of
                                     the other product. The assembly department has no restrictions as labour unskilled  is
                                     required. The accounting function has produced the standard cost breakdown as follows:
                                                             Standard  Costs of  Production
                                                                                           (in Dollars)
                                                       Items                10 cu. ft      6 cu. ft.
                                             Direct materials                 30             24
                                             Direct labour                    16             10
                                             Variable overhead                14             11
                                             Marginal cost                    60             45
                                             Selling price                    90             65
                                             Contribution                     30             20

                                     Fixed overhead charges are estimated as $ 4,00,000.
                                     Traditional accounting would entail the manufacture of 15,000 of the 10 cu ft. refrigerators
                                     before the shell production unit capacity is exceeded only 6,000 smaller refrigerator would
                                     be manufactured. On the basis of direct labour, $3,20,000 of fixed overheads would be
                                     attributed to 10 cu. ft. & 80,000 to the 6 cu. ft.
                                                                                                         Contd...








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