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Unit 5: Procurement and Manufacturing Strategies




          5.3.1 Manufacturing  Objectives                                                       Notes

          The changing nature of competitive pressure now requires companies to compete on several
          aspects  of performance simultaneously. This  reality departs  from the traditional idea that
          organizations must find a specific area of competency and choose between objectives such as
          low cost, quality, or flexibility. Hence, the degree to which companies resolve manufacturing
          performance trade-offs, and the understanding of the processes whereby companies manage to
          achieve this, emerge as a set of research questions. Let us discuss the concept of manufacturing
          objectives.
          Manufacturing objectives cover such things as cost, quality, delivery and flexibility and usually
          there are trade-offs between them. Trade-off decisions are also required in a number of key
          areas in order to support the manufacturing objectives. Skinner identified five decision areas:
          (a)  Plant and equipment;

          (b)  Production planning and control;
          (c)  Labour and staffing;
          (d)  Product design/engineering; and
          (e)  Organisation and management.
          These basic ideas (trade-offs and consistency of objectives/policies) have formed a foundation
          from which the current understanding of manufacturing strategy has developed. It can be formally
          defined as follows:
          “A manufacturing strategy is defined by a pattern of decisions, both structural and infrastructural,
          which determine the capability of a manufacturing system and specify how it will operate to
          meet a set of manufacturing objectives which are consistent with overall business objectives”.
          The analysis of trade-offs between competitive priorities is one of the core issues in manufacturing
          strategy. A critical decision that firms are facing across industries is the selection of a mix of
          products to offer in the marketplace. The operational implications of  product line decisions
          have been largely ignored, even while the importance and complexity of interactions among
          products in the manufacturing environment increase with broadening product lines. Furthermore,
          consideration of manufacturing synergies among products, in product line design is increasingly
          beneficial given efforts in many industries to improve co-ordination of manufacturing activities
          across products.
          5.3.2 Manufacturing  Decisions


          Manufacturing is characterised by tangible outputs (products), outputs that customers consume
          overtime, jobs that use less labour and more equipment, little customer contact, no customer
          participation in the conversion process (in production), and sophisticated methods for measuring
          production activities and resource consumption as products are made. Every dollar in final sales
          in  manufacturing products supports $1.37 in other  sectors of  the economy. By contrast,  the
          financial services sector generates only about 50 cents for every dollar of activity.




              Task  Try to design various phases of technological aging/lifecycle by  taking up the
             example of Electricity and power generation. Give practical answers  to support  your
             answer.






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