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Logistics and Supply Chain Management




                    Notes          Problem 3:
                                   What is the total cost for the inventory policy used in Problem 1?
                                   Solution:
                                                   Demand * Order Cost  (Quantity of Items) * (Holding Cost)
                                              TC =
                                                           Q                        2

                                                   360 * 100  268 * 1
                                                 =                = 134 + 134 = $268
                                                     268      2
                                   Notice that at the EOQ Total Holding Cost and Total Ordering Cost are equal.

                                   Problem 4:
                                   Based on the material from Problems 1-3, what would cost be if the demand was actually higher
                                   than estimated (i.e., 500 units instead of 360 units), but the EOQ established in Problem 3 above
                                   is used? What will be the actual annual total cost?
                                   Solution:
                                                   Demand * Order Cost  (Quantity of Items) * (Holding Cost)
                                              TC =
                                                           Q                        2

                                                   500 * 100  268 * 1
                                                 =                = 186.57 + 134 = $320.57
                                                     268      2
                                   Note that while demand was underestimated by nearly 50%, annual cost increases by only 20%
                                   (320/268 = 1.20) an illustration of the degree to which the EOQ model is relatively insensitive to
                                   small errors in estimation of demand.
                                   Problem 5:

                                   If demand for an item is 3 units per day, and delivery lead-time is 15 days, what should we use
                                   for a simple re-order point?
                                   Solution:

                                                    ROP = Demand during lead-time = 3 * 15 = 45 units
                                   Problem 6:
                                   Assume that  our firm  produces Type  C fire  extinguishers.  We  make  30,000  of these  fire
                                   extinguishers per year. Each extinguisher requires one handle (assume a 300 day work year for
                                   daily usage rate purposes). Assume an annual carrying cost of  ` 1.50 per handle, production
                                   setup cost of ` 150, and a daily production rate of 300. What is the optimal production order
                                   quantity?

                                   Solution:
                                   The equation used differs from the basic EOQ model by allowing for gradual replenishment,
                                   which affects the average level of inventory.

                                                           2 * Demand * Order Cost        (2)(30,000)(150)
                                                *
                                              Q =
                                                p
                                                                      Daily Usage Rate           100
                                                    Holding Cost  1                       1.50 1
                                                                   Daily Production Rate         300
                                                 = 3000 units




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