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Unit 7: Inventory Management




              A 2002 West Coast port strike shut down ports from Seattle to San Diego. Economists  Notes
               estimate that this strike cost the economy up to $1 billion a day, as stores could not be
               stocked, fruits and vegetables rotted, and factories were shut down due to lack of parts.
              In September 1999, a massive earthquake devastated Taiwan. Initially, 80 percent of the
               island’s power was lost. Companies such  as Hewlett-Packard  and Dell, who source  a
               variety  of  components  from  Taiwanese  manufacturers,  were  impacted  by  supply
               interruptions.

              Fabric shipments from India were delayed in the wake of the January 26, 2001, earthquake
               in the Indian state of Gujarat, impacting many U.S. apparel manufacturers.
          Although uncertainty and risk cannot be eliminated, we will explore a variety of examples that
          illustrate how product design, network modelling, information technology, procurement, and
          inventory strategies are used to minimize uncertainty, and to build flexibility and redundancy
          in the supply chain in order to reduce risks.




              Task  Illustrate how fine-line inventory  classification can be used  with product  and
             market segments. What are the benefits and considerations when classifying inventory by
             product, market, and product/market?


          Self Assessment

          State whether the following statements are true or false:
          10.  Matching supply and demand is a major challenge.

          11.  Demand is only a source of certainty.
          12.  Forecasting solve the problem.

          7.5 Inventory Management Policies

          Business owners and managers focus on this activity because inventory typically represents the
          second largest expenditure in a company behind payroll. Policies and procedures help companies
          actively manage the different products in their facilities. While standard policies and procedures
          exist for inventory management, owners and managers have some latitude to develop standards
          for their own companies.
          Inventory management is the process that implements inventory policy. The reactive or pull
          inventory approach uses customer demand to pull product through the distribution channel. An
          alternative philosophy is a planning approach that proactively allocates inventory based  on
          forecasted demand and product availability. A third, or hybrid, logic uses a combination of push
          and pull.

          7.5.1 Inventory Control

          Inventory control is  the managerial procedure for implementing an  inventory policy.  The
          accountability aspect of control measures units on hand at a specific location and tracks additions
          and deletions. Accountability and tracking can be performed on a manual or computerized
          basis. Inventory control defines how often inventory levels are reviewed to determine when
          and how much to order. It is performed on either a perpetual or a periodic basis.






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