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Unit 7: Inventory Management




          system. Thus, the ideal approach is an adaptive inventory management system that incorporates  Notes
          elements of both types of logic and allows different strategies to be used with specific customer
          or product segments. The rationale for an adaptive system is that customer demand must usually
          be treated as independent; however, there are some supply chain collaborations where demand
          can be treated as dependent.  Thus, at some locations  and time within the supply chain, an
          interface exists between independent and dependent demand. The closer that interface is to the
          final customer, the lower the amount of overall system inventory  since dependent demand
          environments reduces system demand uncertainty.


                 Example: A major  consumer promotion might cause demand even at the  consumer
          level to behave like dependent demand since a major demand spike can be anticipated through
          knowledge of the promotion schedule.

          Self Assessment

          Fill in the blanks:
          13.  …………………… management is the process that implements inventory policy.
          14.  Inventory control is the ………………… procedure for implementing an inventory policy.
          15.  …………………… is driven by a production schedule that is defined and controlled by
               management policy.

          7.6 Inventory Management Practices

          An integrated inventory management strategy defines the policies and process used to determine
          where to place inventory, when to initiate replenishment shipments, and how much to allocate.
          The strategy development process employs three steps to classify products and markets, define
          segment strategies, and operationalise policies and parameters.

          7.6.1 Product/Market Classification

          The objective of product market classification is to  focus and refine inventory  management
          efforts. Product/market classification, which is also called fine-line or ABC classification, groups
          products, markets, or customers with similar characteristics to facilitate inventory management.
          The  classification  process  recognizes  that  not  all  products  and  markets  have  the  same
          characteristics or degree of importance. Sound inventory management requires that classification
          be consistent with enterprise strategy and service objectives.
          Classification can  be based  on a  variety of  measures.  The  most common  are  sales  profit
          contribution, inventory value, usage rate, and nature of  the item.  The typical classification
          process sequences products or markets so that entries with similar characteristics are grouped
          together. The  products are classified in descending order by sales volume so  that the  high
          volume products are listed first, followed by slower movers. Classification by sales volume is
          one of the oldest methods used to establish selective policies or strategies. For most marketing
          or logistics applications, a small percentage of the entities account for a large percentage of the
          volume. This operationalisation is often called the 80/20 rule or Pareto’s law. The 80/20 rule,
          which is based on widespread observations, states that for a typical enterprise 80 percent of the
          sales volume is typically accounted for by 20 percent of the products. A corollary to the rule is
          that 80 percent of enterprise sales are accounted for by 20 percent of the customers. The reverse
          perspective of the rule would state that the remaining 20 percent of sales are obtained from 80
          percent of the products, customers, etc. In general terms, the 80/20 rule implies that a majority
          of sales results from a relatively few products or customers.




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