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Unit 7: Inventory Management




                                                                                                Notes
              

             Case Study  TATA Motors CVBU

             T    ATA Motors Commercial Vehicle Business Unit enhances balanced scorecard with
                  COVENARK  Strategist.
                             ®
             Tata Motors is  the largest and most prominent  market  leader in  the manufacture  of
             commercial business vehicles in India. In the year 2000, its Commercial Vehicles Business
             Unit  (CVBU) suffered  its first  loss in its more than fifty years history.  This loss was
             massive. It was in the tune of $ 108.62 Million. This prompted  Tata Motors to take a
             profound look into itself; to find reason in this debacle.
             Subsequently, the executive director of CBVU, Mr. Ravi Kant, called for stringent cost
             cutting across unit operations, supported by more effective formulation and execution of
             strategy. To augment this process, the management of Tata Motors resolved to adopt the
             Balanced Scorecard  and Performance Framework as the key tool in  the endeavour to
             rebuild the Organisational Performance  Chart. The challenge here  was to  undertake
             deployment of the Balanced Scorecard across all the functional units and departments of
             the CBVU.
             Soon, however, with the process underway, the real problem revealed itself. It turned out
             that the manual nature of the review procedures of such a huge structure was well neigh
             impossible, being, at best, extremely difficult to implement and incredibly time consuming.
             A watertight solution was needed; quickly. After further examination of the situation, a
             decision was taken  to implement a Balanced Scorecard Automation  Tool that  would
             centralise, integrate and collate the data, providing rapid review and analytical functionality
             and presenting a rapid and comprehensive one view picture of organisational performance.
             Commencing this process, the CVBU management reviewed many solution providers
             and evaluated each of them upon the basis of a variety of diverse factors. At the end of this
             exhaustive process, a solution was decided in the form of COVENARK  Strategist,  a
                                                                         ®
             prominent Balanced Score Card Automation Tool developed by MPOWER Information
             Systems to  integrate with the existing ERP and  legacy systems  with the help of data
             integration suite.
             The results were immediate and spectacular. Within two years of this, CVBU had turned
             over to register a profit of $ 107 Million from the loss of $ 108.62 Million, accounting for a
             whopping 60% of TATA Motors inventory turnover. The success path of Balanced Score
             Card did not stop here. In the beginning CVBU has started the Balanced Scorecard with
             only Corporate Level Scorecard; at this time they have expanded it to six Hierarchical
             Levels with three hundred and thirty one Scorecards, additionally looking forward to
             proliferate it to the lowest level of organisational structure. In this way, MPOWER, through
                       ®
             COVENARK  Strategist played a vital role in the success story of TATA Motors CVBU.
             Question
             Analyse the case and write down the case facts.
          Source:  www.mpower.com

          7.7 Summary


              The  ideal  inventory  process  consists  of  manufacturing  a  product  to  a  customer’s
               specifications once an order is placed.



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