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Unit 12: Network Integration




          Significant cost trade-offs exist between inventory and transportation. Inventory cost as a function  Notes
          of the number of warehouses is directly related to the desired level of inventory availability. If
          no safety stock is maintained in the system, total inventory requirement is limited to base and
          transit stock. Under a no safety stock situation, the total least cost for the system would be at or
          near the point of lowest transportation cost. Thus, assumptions made with respect to the desired
          inventory  availability and fill rate  are essential to trade-off  analysis and have a  significant
          impact on the least total cost design solution.

          Self Assessment

          Fill in the blanks:
          7.   The basic economic principle justifying establishment of a warehouse is ……………………
               consolidation.
          8.   The …………………… of inventory in a logistical system potentially improves service
               response time.
          9.   In …………………… procurement situations, base stock is determined by the discrete
               order quantity required to support the planned manufacturing run or assembly.
          10.  The purpose  of ……………………  is to  protect  against  unplanned stockouts  during
               inventory replenishment.

          12.4 Formulating Logistical Strategy


          To finalize logistical strategy, it is necessary to evaluate the relationships between alternative
          customer service levels and associated cost. While substantial difficulties exist in the measurement
          of revenue, the comparative evaluation of marginal service performance and related cost offers
          a  way to  approximate an ideal logistical system design.  The general  approach  consists of
          (1) determining a least total cost network, (2) measuring threshold service availability and
          capability associated with the least total cost system design, (3) conducting sensitivity analysis
          related to incremental service and cost directly with revenue generation, and (4) finalizing the
          plan.

          12.4.1 Cost Minimization

          Just as a physical  replication of a geographical  area illustrates  elevations, depressions  and
          contours of land surface, an economic map can highlight logistical cost differentials. Generally,
          peak costs for labour and essential services occur in large metropolitan areas. However, because
          of demand concentration, least total logistics cost resulting from transportation and inventory
          consolidation benefits is often minimized in metropolitan areas.
          A strategy of least total cost seeks a logistical system network with the lowest fixed and variable
          costs. A system design to achieve least total cost is driven purely by cost-to-cost trade-offs. The
          level of customer service that is associated with a least cost logistical design results from safety
          stock policies and the locational proximity of warehouses to customers.



             Did u know?  The overall level of customer service associated with any given least total
             cost system design is referred to as the threshold service level.









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