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Unit 13: Logistics Design and Operational Planning




          Cost reduction benefits may be observed in two forms. First, benefits may occur as a result of a  Notes
          one-time reduction in financial or managerial resources required to operate the logistics system.


                 Example: Logistical redesign may allow the sale of  distribution facilities, materials
          handling devices, or information technology equipment.

          Reductions in capital deployed for inventory and other distribution-related assets can significantly
          enhance a firm’s performance if ongoing costs are eliminated and capital is freed up for alternative
          development. Second, cost reductions may be found in the form of out-of-pocket or variable
          expenses.


                 Example: New technologies for materials handling and information processing often
          reduce variable cost by allowing more efficient processing and operations.

          Cost prevention reduces involvement in programs and operations experiencing cost increases.
          For example, many materials handling and information technology upgrades are at least partially
          justified through financial analysis of the implications of future labour availability and wage
          levels. Naturally, any cost-prevention justification is based on an estimate of future conditions
          and therefore is vulnerable to some error. While logistics system redesign may not be approved
          entirely on the basis of cost prevention because of such uncertainty, these preventative measures
          are still important to consider.
          No rules exist to determine when a planning situation offers adequate cost/benefit potential to
          justify an in-depth effort. Ideally, some review should be completed on a continuous basis at
          regularly specified intervals to assure the viability of current and future logistics operations. In
          the final analysis, the decision to undertake in-depth planning will depend on how convincing
          the supporting logic is, how believable estimated benefits are, and whether estimated benefits
          offer sufficient return on investment to justify organizational and  operational change. These
          potential benefits must be balanced against the out-of-pocket cost required  to complete  the
          process.

          Although they are not always a goal of a planning and design project, immediate improvement
          opportunities are a frequent feasibility assessment result.  Enhanced  logistics  performance
          achieved through  immediate  improvements  can often  increase  revenue  or  decrease  cost
          sufficiently to justify the remainder of an analysis.

               !

             Caution As the project team identifies these opportunities, a steering committee should
             evaluate each opportunity to determine the return and implementation requirements.

          Project Planning

          Project planning is the second Phase I activity. Logistics system complexity requires that any
          effort to identify and evaluate strategic or tactical alternatives must be planned thoroughly to
          provide a sound basis for change. Project planning involves five specific items: statement of
          objectives, statement of constraints, measurement standards, analysis procedures, and project
          work plan.

          Statement of Objectives

          The statement of objectives documents the cost and service expectations for the logistics system
          revisions. It is essential that they be stated specifically and in terms of measurable factors. The
          objectives  define  market or  industry segments,  the  time  frame  for  revisions,  and  specific



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