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Total Quality Management




                    Notes


                                     Notes In 1956, Deming was awarded the Shewhart Medal by the American Society for
                                     Quality Control. Four years later in 1960, Deming’s teachings were widely known in
                                     Japan and the Emperor awarded him the Second Order of the Sacred Treasure.

                                   Deming encouraged Japanese managers and engineers to go beyond the utilization of statistics
                                   and strive for continuous improvement. The Shewhart Cycle of “Plan-Do-Check-Act” was revised
                                   by Deming to include “Study” rather than PDSA Cycle (Plan, Do, Study and Act). He said: “One
                                   has to analyze and think at study stage of the cycle and then act.” Deming convinced Japanese
                                   managements that the purpose of using quality management techniques was to help companies
                                   stay in business.

                                   2.2.1 Management Responsibility

                                   Deming strongly believed that quality improvement had to be management led. He saw
                                   management responsibility in two main areas:
                                   (i)  To create a positive climate for quality improvement, and
                                   (ii)  To emphasize knowledge of workers rather than rigid systems.

                                   To create a positive climate for quality improvement, it is management’s responsibility to make
                                   sure that work is fund and the workers must enjoy it and do it for a purpose as of their self-esteem.
                                   Deming stressed the importance of what he calls intrinsic motivation (self-esteem as the individual
                                   responsibility for what he or she does) rather than extrinsic motivation (accept once the material
                                   rewards for work carried out). Deming believed that the present work culture in Western
                                   countries has “destroyed workers’ by depriving them of enjoying what they do and by placing
                                   emphasis on merit system based on results.

                                   To emphasize knowledge of workers rather than rigid system, Dr. Deming was of the opinion
                                   that our job is to increase the knowledge and skills of the worker. Deming said you must
                                   develop the “human being” in worker by improving his/her brainpower through continuous
                                   training and education. Rigidity does not solve any problem. It is flexibility which creates
                                   humility and values and thus finds solution to all sorts of problems. He laid special emphasis on
                                   the knowledge and skills development of workers. Deming claimed that many errors which
                                   occur in organizations were caused by existing systems which were impractical, too right and
                                   inaccurate rather than the system work by trying to reduce costs and make money for their
                                   organizations. Questioning figures to achieve good results can only make things worse rather
                                   than better.

                                   Self Assessment

                                   Fill in the blanks:

                                   3.  …………………… is regarded as “the quality Guru who never gave up,” writes John A.
                                       Byrne.
                                   4.  Any …………………… can help to point out specific local problems.

                                   5.  In 1956, Deming was awarded the …………………… by the American Society for Quality
                                       Control.
                                   6.  Deming encouraged Japanese managers and engineers to go beyond the ……………………
                                       and strive for continuous improvement.




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