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Unit 1: Operations Management Basics




          Consider the Consumer Durables Sector in India: during the last twelve months, the market  Notes
          leaders have given a lead by lowering prices by 25-40 per cent on almost their entire product
          range. The  decline in prices is attributed  to substantial value  engineering and  technology
          improvement. This in turn has resulted in a 16-18 per cent increase in consumer demand for the
          industry. Such dramatic changes are also seen in other technology products.
          On the other hand, during the same period in the FMCG segment, most leading companies have
          reported appreciable growth in  profits despite the reductions in sale and sagging top-lines.
          They have managed to effectively protect prices by squeezing costs through better sourcing,
          better supply chain and by reducing overhead costs. The average profit growth has been in the
          region of 10 per cent while average sales have reduced by 5 per cent.


          The Value Chain Model

          In the overall execution of the core processes, Operations Management plays an exceedingly
          important role. Operations Management processes are designed to deliver value and contribute
          to the customer satisfaction process in two significant ways:
              Operations Management assists in the organization’s product innovation process to design
               and develop products that can satisfy the customer’s functional need with the desired level
               of design quality and cost.

              Product  Design determines product  specifications  to  meet  customer needs;  Process
               Development subscribes the production methods necessary to make the products.
          These two functions have to work together, for innovation and systematization go hand in
          hand. It is only possible with tight integration between these  two functions  that more new
          products can be launched faster. Shrinking product lifecycles makes this an important requirement,
          especially for fast clock-speed industries.
          Operations Management designs and manages the value chain for manufacturing goods and
          delivering services, i.e., the process and supply chain needed to create, deliver, and service the
          products sold. It is in addition, involved in designing and managing processes that support the
          value chain—such as purchasing and materials management, storage and transportation, customer
          support, and work systems.



             Did u know?  Initiatives such as simultaneous engineering and early supplier involvement
             in the product design process elevate the role of operations in the product and service
             concept design process.
          Its performance metrics in delivering value in controlling and improving the value chain and
          support processes to achieve and sustain high levels of business and organizational performance
          can be judged on its capability to:
              Deliver a product that measures up to design specifications,
              Be flexible enough to offer products to customers depending on how, when, and where
               they want it, and
              Do the above at an acceptable cost.
          Operations Management is no longer merely something that has to “get done”  in order  to
          proceed with business as usual. It successfully helps organizations to squeeze out the waste, and
          to focus  on how  to differentiate from competitors in meaningful  ways. Where  Operations




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