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Unit 13: Functional and Operational Implementation




          Within the broad framework of corporate and business strategies, production strategy helps in  Notes
          maintaining full co-ordination with marketing and engineering functions to formulate plans to
          improve products and services. It calls upon management to keep in constant touch with finance
          and personnel to achieve the optimal use of assets, cost control, recruitment of suitable personnel
          and management of labour disputes and negotiations.
          13.3.2 Components of Operational Plan and Policies


          The different components of a production strategy should ideally consist of the following:

          Product  Mix

          A firm should decide about the  product mix (how many  and what  kind of  products to  be
          produced) keeping in view Objectives such as productivity, cost efficiency, Quality, reliability,
          flexibility etc.
          Capacity Planning

          Capacity Planning is the process of forecasting demand and deciding what Resources will be
          required to meet that demand. Meclain and Thomas suggested that capacity Planning involves
          the following five sequential steps.
          1.   Predict future demand and competitive reactions: The firm should forecast the demand
               for various products/services as also estimate customer reaction to the products offered
               by it. It should also take care of potential countermoves by competitors.
          2.   Translate above estimates into capacity needs: Based on forecasts, the firm must decide
               the quantity that can be manufactured keeping input limitations, such as plant equipment,
               manpower etc in mind.
          3.   Create alternative capacity plans: Depending on what the market might absorb and what
               the organisation can produce, management should create alternative capacity plans for
               various products/services that are offered to customers.
          4.   Evaluate each alternative: The firm should identify the opportunities and Threats associated
               with each alternative, and carefully evaluate in terms of additional costs involved, payoffs
               etc.
          5.   Select  and implement  a particular capacity plan:  The  capacity  plan that best  serves
               organisational Objectives should be selected and implemented.
          One of the most vital decisions which has to be made regarding production capacity is whether
          the company should build so much capacity to satisfy all demand during peak periods and keep
          the production facilities idle during lean periods.

          There are  some organisations  that prefer  to build  smaller capacity to take  care of  normal
          requirements and meet peak demand by way of imports or subcontracting. Some organisations
          employ measures such as off-peak discounts, mail early campaign, etc. to induce customers to
          avoid peak periods.

          Technology and Facilities Planning

          Choosing Machines and Equipments


          A  strategic decision to be made by  a production  manager is  what  type  of equipments  the
          organisation will  require for  production purposes,  how much it will cost, what  will be  its
          operating cost and what services it will render to the organisation and for how long.




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