Page 78 - DMGT205_SALES_MANAGEMENT
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Sales Management




                    Notes
                                       

                                     Case Study  Physical Distribution

                                            anpur Tiles were making several qualities of tiles for floors and walls. They were
                                            also  doing  business  in  decorative  plumbing  hardware.  The  main  markets
                                     Kcomprised buildings and individual buyers. The company was selling to about
                                     1000 retail, regional  and wholesale outlets. The company had  20 regional warehouses
                                     scattered over the entire  market. The  80% customers  could get  their requirements  in
                                     2 days. The inventory planning of the company permitted 85% of the  inventory to  be
                                     dispatched to warehouses immediately. Rapid  delivery and adequate inventory levels
                                     was the reason of success of Kanpur Tiles.
                                     1.   Recently the cost of distribution has in creased and the company is facing a credit
                                          squeeze.  This  prevented  the company  to maintain  high level  of inventory  in
                                          warehouse, which also delayed the delivery time.
                                     2.   The downward trend was felt in the housing industry which lowered the demand.
                                          The buyers were very selective in choice of individual items therefore the company
                                          had to maintain its quality standards and its reputation.
                                     Floor and wall tiles and other connected materials do not come in the category of impulse
                                     buying. The customers spent a lot of time and were cautious of many aspects of flooring
                                     which lasted for many years. Some executives of the company felt that the two-day delivery
                                     time is not essential and it could be changed to more days for the sake of economy. The
                                     total inventories cost of regional distribution centres were almost 30% of the capital value
                                     of the inventory. Another category of orders was rush orders, in which immediate delivery
                                     was required and they constituted about 50% of the volume.

                                     A survey of the rush order customers showed that customers would not complain if the
                                     delivery period was extended from two to five days but would be unhappy for longer
                                     periods of delivery as they were in the process of constructing their houses and wanted the
                                     supplies immediately. Rest of the customers would accept delivery ranging from 15 to 25
                                     days.
                                     The management had different choices to make.
                                     (a)  They could eliminate all branch warehouses and maintain a central warehouse at
                                          the factory. This could reach  95% of the customers within 23  days. Rush orders
                                          would be  dealt  separately  by  air  shipment,  which  would  increase  the  cost  of
                                          transportation 3 times.

                                     (b)  If the company maintains three warehouses it could reach 30% of the consumers in
                                          ten days and rest in 18 days. The inventory cost would be 11% in this scenario.
                                     (c)  If the company maintains 10 warehouses it could reach 45% of the consumers in
                                          7 days and the rest in 17 days. The inventory cost would be 25% of the capital value
                                          inventory.
                                     (d)  If the company maintains a central warehouse, it could make a gross profit of 40%.
                                          Current gross margin was 20-25%.

                                     All the competitors of the company had limited number of warehouses and their delivery
                                     time was 15-20 days.


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