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Unit 1: Introduction to Operations Management




          4.   The selection of the overall plans;                                              Notes
          5.   Location plans;
          6.   Plant layouts;
          7.   Materials handling systems, etc.

          Besides, the human factor problems and research and development are also considered.

          1.3.3  Activities relating to Analysis and Control of Production

          The major ones are:
          1.   Production Planning: It includes preparation of short term production schedules, plan for
               maintaining the records of raw material and finished and semi-finished stock; specifying
               how the production resources of the concern are to be employed over some future time in
               response to the predicted demand for products and services.

          2.   Production Control: After planning, the next managerial production function is to control
               the production plans because the production plans cannot be activated unless they are
               properly guided and controlled. For this purpose, production manager has to regulate
               work assignment, service work progress and check and remove discrepancies, if any, in
               the actual and planned performances. A production manager has to look after the production
               control activity through:
               (a)  Control on inventory such as raw materials, purchased parts, finished goods etc.

               (b)  Control on work in progress through production control.
               (c)  Control of quality through process control.

          1.4 Relating Production Management with other
               Management Functions


          Well-designed  manufacturing  and  service  production  exploit  a  company's  distinctive
          competencies – the strengths unique to that company – to meet these needs. Such strengths
          might be  a particularly  skilled or  creative workforce,  strong distribution  networks, or  the
          ability to rapidly develop new products or quickly  change production-output rates. A good
          production manager will interface with other functions in order to exploit the competencies of
          the organization.

          We can analyze the interface requirements from another angle also – from the point of view of
          Production Management's processes. Generally, processes involve  combinations of people,
          machines, tools, techniques, and materials in a systematic series of steps or actions.

          The overall value  chain extends  from suppliers to customers. Inputs consist  of the  sources
          related to materials like capital, equipment, personnel, information, and energy used to produce
          the desired outputs. Inputs typically are selected by the production function in association with
          other functions. Outputs are the final product whether of tangible goods or intangible services.
          Some of the interfaces with other functional areas in the organization are described below:

          1.   Production Management – Marketing Interface: Marketing is responsible for understanding
               customer needs, generating and maintaining demand for the firm's products, ensuring
               customer satisfaction, and developing new markets and product potential. The  firm's
               strategic positioning and its market segmentation decisions to a large extent determine
               the manufacturing and production strategy.




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