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Operations Management




                    Notes          Based on strategic importance, the macro layout is accepted to be the most critical and strategically
                                   important aspect of facility planning. However, all the stages have their own importance and
                                   significance.
                                                           Table 5.1:  Facility Planning  Matrix

                                             Level         Activity    Space Planning Unit   Environment
                                                        Site Location &
                                        Global                        Sites               World or Country
                                                        Selection
                                                                      Site Features, and   Site and Building
                                        Macro Layout    Site Planning
                                                                      Departments         Concept
                                                        Facility, Building   Buildings, Workstations
                                        Micro Layout                                      Plant or Departments
                                                        and Factory Layout   Features
                                                        Workstation & Cell
                                        Sub-Micro Layout              Tool & Fixture Locations   Workstation & Cells
                                                        Design


                                   5.3 Factors affecting Location Decisions


                                   5.3.1  Factors affecting Manufactured Products

                                   Manufactured products differ from many service products as production may take place at a
                                   location, and then the goods are distributed to the customer. Often the source of raw materials
                                   is an important factor in deciding locations. Very often, you want to locate your operation close
                                   to that source of raw material.


                                          Example: In aquaculture, the incubation of salmon eggs and the first stage lifecycle of
                                   the fish are done in fresh water. Therefore, it is advantageous to locate hatcheries where there is
                                   an abundance of fresh water.

                                   The typical factors that require consideration are:
                                   1.  Location of markets: Locating plants and facilities near the market for a particular product
                                       or service may be of primary importance for many products in the sense that location may
                                       impact the economics of the manufacturing process. This may be because of:
                                       (a)  Increased bulk or weight of the product
                                       (b)  Product may be fragile.

                                       (c)  It susceptible to spoilage.
                                       (d)  Add to transportation costs.
                                       (e)  Increase transit time.
                                       (f)  Decrease deliveries.
                                       (g)  Affect the promptness of service.

                                       (h)  Affect the selling  price of the product – the transportation cost often makes  the
                                            product expensive.
                                       Assembly-type industries, in which  raw materials are gathered  together from  various
                                       diverse locations and are assembled into a single unit, often tend to be located near the




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