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Unit 6: Quality Assurance and Control




          2.   Seiton means Sorting focuses on the need for an orderly workplace. "Orderly" in this sense  Notes
               means arranging the tools and equipment in an order that promotes work flow. Tools and
               equipment should be kept where they will be used, and the process should be ordered in
               a manner that eliminates extra motion.
          3.   Seis means Shine indicates the need to keep the workplace clean as well as neat. Cleaning
               in Japanese companies is a daily activity. At the end of each shift, the work area is cleaned
               up and everything is restored to its place. The key point is that maintaining cleanliness
               should be part of the daily work - not an occasional activity initiated when things get too
               messy.
          4.   Seiketsu means Standardizing; this refers to standardized work practices. It refers to more
               than standardized  cleanliness (otherwise  this  would  mean essentially  the same  as
               "systemized cleanliness"). This means operating in a consistent and standardized fashion.
               Everyone knows exactly what his or her responsibilities are.
          5.   Shitsuke means Sustaining, refers to maintaining standards. Once the previous 4S's have
               been established they become the new way to operate. Maintain the focus on this new way
               of operating, and do not allow a gradual decline back to the old ways of operating.




             Case Study  Quality at Jet

                  he liberalization process of the airline industry in India started on December 11,
                  1990 with  the issuance of the  new  Air Taxi Guidelines.  Private  airlines  were
             Tdesignated as Air Taxi Operators (ATOs). The major ATOs to start operations with
             jet aircraft in 1992-93 were: East West Airlines, Damania Airways, ModiLuft, Jet Airways,
             Sahara India Airlines, and NEPC. Jet Airways took to the skies on May 5, 1993. The Air
             Corporations Act was repealed in January 1994, and by 1995, all the major private operators
             were granted Scheduled Airlines status. However, by 1996-97, four of the private airlines
             had to cease operations. The government-owned Indian Airlines, Alliance Air, Sahara and
             Jet remained the only players in the market.

             "It was only with the entry of Jet Airways that the Indian passengers got a taste of the
             service they were entitled to as paying customers. Even as the other private carriers like
             ModiLuft, East West, Damania and NEPC have disappeared into the blue one-by-one, Jet
             Airways continues not just to survive but to fly even higher. It is practically the challenger
             to Indian Airlines'  dominance over the Indian  skies, with  Air Sahara,  the only other
             contender, being a distant third." (Business India, 1998)
             Jet Airways achieved a market share of 6.6 per cent in its first year of operations (1993-94)
             and by 2000-01, achieved a market share of  40 per cent. Jet Airways today has a fleet
             strength of 28 Boeing 737-400 (Classics), Boeing 737-700/800, and five ATR 72-500 aircraft
             that operate over 215 flights daily to 39 destinations across India. The growth of Jet Airways
             has  been  accompanied by  substantial  investment  in  computerization,  distribution
             (ticketing officers, GSA and interline agreements), infrastructure, and training.
             From the time of its inception, Jet Airways endeavoured to deliver a world-class service,
             on the ground and in the air, by borrowing from the best practices of airlines and other
             service related fields in the world, and adapting them to Indian conditions. The Corporate
             Mission Statement of Jet Airways states that:
             "It will be the most preferred domestic airline in India. It will be the first choice carrier for
             the traveling public and will set standards which its competitors will seek to match. This
                                                                                 Contd...



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