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Operations Management




                    Notes          What is measured and the way in which the processes are managed play a key role in determining
                                   productivity improvements. We have to increase the value of output relative to the cost of input.
                                   If  processes  can  generate more output  of  better  quality using  the same  amount  of  input,
                                   productivity increases. If they can maintain the same level of output while reducing the use of
                                   resources, productivity also increases. Some of the objectives of improvements in productivity
                                   are:
                                   1.  Efficiency
                                   2.  Maximum output

                                   3.  Economy
                                   4.  Quality
                                   5.  Elimination of waste
                                   6.  Satisfaction of human beings through increased employment, income and better standard
                                       of living.
                                   From a broader perspective, an increase of productivity is due to a squeeze in waste of resources.
                                   The resources may be productive resources, governance, markets or social needs. The real issue
                                   is how to achieve them.
                                   Some issues can be simple improvements in the working conditions.


                                          Example: Attention to the details of the production process, like placement of the work
                                   piece at the work centre such that it simplifies the job loading of the machine.
                                   This  adjustment can  be an important contribution  in reducing  movements and  eliminating
                                   physical stress, therefore leading  to greater output. This  type of  improvement is  important,
                                   however, it does not provide the whole picture. The larger picture includes:
                                   1.  Issues related to the structure of operations, such as the number size, location, and capacity
                                       of the facilities providing the service or producing the products.

                                   2.  The equipment and methods used in the activities.
                                   3.  The detailed analysis of the individual jobs and activities.
                                   The structure of operations is not as simple as saying that fewer, bigger facilities will result in
                                   higher productivity and lower costs. According to conventional economic theory, this tends to
                                   be true up to a certain limit. Economies of scale allow firms to increase productivity by making
                                   operations larger. Service and manufacturing operations can take advantage of this to improve
                                   productivity and lower costs.
                                   Consolidation in the many industries is being driven by the need to spread Fixed Costs, such as
                                   information systems, infrastructure, and management, over a broader base of operations. But
                                   this action assumes that demand is infinite. Therefore, matching the characteristics of the market
                                   to the needs of the customer is crucial. Very often, adding facilities is not the right answer.

                                          Example: When Indian Airlines purchased Boeing aircraft, it arranged for the maintenance
                                   of the aircraft to be undertaken by Air India, which already had an established infrastructure. In
                                   this way, Indian Airlines avoided duplicating expensive equipment, highly trained staff, and
                                   administrative overhead. Similarly, many hospitals are forming alliances with super speciality
                                   services to avoid duplication of expensive facilities.









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