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Operations Research




                    Notes          Self Assessment

                                   Fill in the blanks:
                                   4.  When  the  price  to  be  paid  for  an  unit  of  a  material  is  fixed,  the  price  goes  on
                                       ……………….when the lot size increases.

                                   5.  Under the ………………….method, generally the total cost of ordering two lots would be
                                       considered and the quantity discount to be availed and the lot which reveals the lowest
                                       total cost inclusive of the purchase price is said to be the EOQ.
                                   6.  Under …………… approach, the EOQ is decided based on the total annual cost associated
                                       with different lots and the lot with least total annual cost would be chosen.
                                   13.2 Right Time


                                   At what exact time the purchaser has to place his orders of replenishing his stock is a question?
                                   But whether replenishment is required or not, once again depends upon proper maintenance
                                   and management of materials. Because, the production activities should not be hampered due to
                                   storage of materials in the stock and even the working capital should not be blocked-up due to
                                   excessive storage of materials/unnecessary piling-up of stock. Significant factors to be  taken
                                   note of are:

                                   1.  Lead Time (LT): Lead time is the time lag between indenting and receiving materials or the
                                       time gap between placing an order and receiving the materials. For example, Mr. X is a
                                       manufacturer and is going to place an order for replenishing stock and places the order on
                                       December 1  of 2009 and he receives the material on 28  February 2010. Then the LT is
                                                                                     th
                                                 st
                                       2 months.
                                       For the purpose of controlling the LT, it is divided into:
                                       (i)  Internal Lead Time/Administrative Lead Time (ALT) (If the lead is time created due
                                            to the influence of the internal administration, then it is (ALT).
                                       (ii)  Suppliers LT (SLT) (If the L.T. is created due to the influence of the outside supplier,
                                            then it is S.L.T.).

                                   2.  Investment Policy: In order to determine whether the company has sufficient money to
                                       invest on inventories.
                                   3.  Storage Capacity and Related Costs: Quantity of materials the stores can hold and the
                                       related carrying costs.
                                   4.  Market Conditions: Whether the prevailing market conditions are conductive to purchase
                                       the materials is to be verified, (i.e., Market Intelligence).
                                   5.  Nature of the material to be indented
                                   6.  Rate of consumption
                                   7.  Government policy  (stringent/strict or  liberal)

                                       The stock levels are classified into five groups as under:
                                       (i)  Maximum stock level (Mx. S.L.)
                                       (ii)  Minimum stock level (Mn. S.L.)
                                       (iii)  Reorder stock level (ROL)






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