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Unit 6: Strategic Planning for Management Control




                                                                                                Notes
                 Example: In procurement, the  cost driver may be  the  number of  orders placed, for
          internal transportation, the number of parts moved, for product design, the  number of  the
          different parts in the product and the production control, the number of set ups.




             Notes  In earlier days, factories tended to produce different products. Cost was labour-
             dominated (high labour cost relative to overhead) and products tended to differ less in the
             amount of support services they consumed. Thus, the activity basis for overhead allocation
             was not likely to result in product costs much different from a simple volume - driver
             basis tied to labour cost.
          Today, labour cost in most companies is not only less important but is viewed less and less as a
          cost to be varied when production volume varies. Indirect cost accounts for dominant part of
          cost in many companies. Advocates of ABC maintain that a meaningful assessment of full cost
          today must involve assigning overhead in proportion to the activities that generate it in the
          long run.

          6.3.3 Use of ABC Information


          ABC is a strategic planning tool. ABC may provide useful insights.

                 Example: It may show  that complex products with many separate parts have higher
          design and production costs than simpler products; that products with less volume have higher
          unit costs than high volume products; that products with many set ups or many engineering
          change orders have higher unit costs than other products; and that products with a short life
          cycle have higher unit cost than other costs. Information on the magnitudes of these differences
          may lead to changes in policies relating to full line versus focused product line, product pricing
          policies, make or buy decisions, product mix decisions, policies on adding or deleting products,
          elimination of non value added activities and to an emphasis on better factory layouts and
          simplicity in product design. Example: Hewlett Packard’s successful products, new models of
          HP 3000 and HP 9000 mid range computers, benefited for better cost information. When ABC
          showed that testing, new design and parts were extremely expensive, engineers changed their
          plans to favour components that required less testing, thus lowering costs. Other companies
          have realized significant cost savings as a result of reducing complexity.

          Self Assessment


          Fill in the blanks:
          6.   The ................................. with suppliers should be managed so that both the firm and its
               supplier may benefit in lowering costs, increasing value or both.

          7.   Reducing the number of separate parts and increasing their ease of manufacture might
               increase efficiency of the design portion of the ................................. .

          6.4 Strategic Planning Process

          In a company that operates on a calendar year basis, the programming process is completed just
          prior to the preparation of the annual budget. The process involves the following steps:






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