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Operations Management




                    Notes          2.  It maintains high standards of quality: The SQC technique as described above (though
                                       Control Charts and Acceptance Sampling Techniques) helps in removing rejections and/
                                       or by improving  through reworking  whether  felt  necessary and  hence the  outgoing
                                       standard is quite higher as compared to in the absence of SQC Technique. This increases
                                       the goodwill of the company which gives intangible benefits.
                                   3.  Reduces expenses of inspection: It reduces the expenses of as lot size to be inspected is very
                                       small as compared to 100% inspection and thus enables the product to be manufactured at
                                       lower cost.
                                   4.  Ensures standard price: As the outgoing quality of the product is a standard/uniform,
                                       hence the producer is able to secure the standard price for all standard products. Thus, it
                                       increases the profitability of the concern.
                                   5.  Feeling of responsibility among the workers: Among the workers a feeling of responsibility
                                       develops because they begin to understand that their work is being inspected very minutely,
                                       hence they work carefully and it helps in increasing their morale.

                                   6.  Reduces monotony  &  unnecessary  fatigue  of  inspection:  As  100% inspection  is  very
                                       monotonous and is likely to cause unwillingness at the part of quality inspection, thus
                                       SQC which is a technique  implying sampling/acceptance  plans is  not monotonous  &
                                       hence helps in reducing their unwillingness & increasing degree of quality.

                                   6.12 Human Behaviour in Managing Quality


                                   Human Aspects of Quality Assurance

                                   Organisational commitment to quality has to be developed through the powers of education the
                                   persons involved i.e. the people who make up the organisation. It is immaterial whether the
                                   education process is carried through formal training or through participation in programs such
                                   as ‘Quality Circle’.
                                   The education will be aimed at:

                                   1.  Commitment to  quality by  everyone right  from the  level of the messenger/worker to
                                       chairman/M.D. of the organisation.
                                   2.  Enabling the employee to perform his role efficiently (thus quality circle or JIT concept)
                                       and promoting his interactions with other employees.
                                   3.  Developing the  systems and procedures for quality gestation  & maintenance Quality
                                       management is no more for the product certification.
                                       (ISI -Certificate) but it is for the System Certification thus systems like ISO-1000 etc. Hence:
                                       QC   QA i.e. Quality Control to Quality Assurance through Quality System like ISO-
                                       9000/14000 is a step towards TQM i.e. Maximization of quality products achieved at optimal
                                       cost.

                                   6.13 Total Quality Management (TQM)

                                   TQM is a quality-focused customer-oriented integrative management method that emphasises
                                   continuing and cumulative gains in quality, productivity and cost reduction. These gains are
                                   achieved through continuous improvement in product  design, reduction  in operating costs,
                                   reduction in operating losses, avoidance of wastage of time, effort and material in an  form,
                                   removal of production-line deficiencies, upgradation of skills and empowerment of employees




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