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Unit 6: Quality Assurance and Control




          Solution:                                                                             Notes
                      k = Number of samples = 10
                      n = Number of observations in each sample = 5
                       X = X/10 = 34.545/10 = 3.4545
                      R = 0.441/10 = 0.0441
          For X  chart

                   UCL = X  + A   X R = 3.4545 + 0.577 × 0.0441
                              2
                       = 3.48

                    LCL = X  – A X R  = 3.4545 – 0.577 × 0.0441
                              2
                       = 3.43
          For R chart
                   UCL = D  × R  = 2.115 × 0.0441
                           4
                       = 0.013

                    LCL = D  × R  = 0 × 0.0441
                           3
                       = 0

                         UCL

                           X
                               1 2 3 4 5 6 7 8 9 10 Sample No.
                         LCL


                 Example: Draw the control charts for X (mean) and R (range) for the above example with
          the following  information:

                             For n = 5,       d  = 2.326
                                               2
                                              d  = 0.864
                                               3
          Solution:

          X  = X  / 10  = 34.545/10
                       = 3.4545
                       = 0.441/10 = 0.0441

          For X  chart

                   UCL = X  + 3 × R /(d  / n )
                                    2
                       = 3.4545 + 3 × 0.0441/( 2.326 / 5 )
                       = 3.4545 + 0.1268
                       = 3.5813
                    LCL = X  – 3 ×  R / (d  / n )
                                     2
                       = 3.4545 – 3 × 0.0441 / (2.326/ 5 )
                       = 3.3277



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