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Unit 11: Inventory Model




          Since in most cases demand is probabilistic, in such cases policies are based on expected costs   Notes
          rather than actual costs. Expected costs are obtained by multiplying the actual costs for a particular
          occurrence with the probability of the occurrence of the event. This type of model is called the
          ‘Christmas tree problem’.
          In the cases of discrete probabilities, the manner in which frequency distributions can be used

          to decide on order quantities is explained with this example. Say, a television dealer finds that
          cost of holding a television in stock for a week is  30 and the cost of unit shortage is  70. For one
          particular model of television, the probability distribution of weekly sales is given in Table 11.1.
                             Table 11.1: Probability Distribution of Weekly Sales

             Weekly sales     0       1       2       3       4      5       6
             Probability      0.05    0.10    0.20    0.25    0.20   0.15    0.05
          How many units per week should the dealer order?

          The procedure to solve this problem is as follows:
          Step 1: Determine the cumulative probabilities for the demand for the item ‘D’, such that the
          probability ‘p’ = D ≥ Q, i.e. probability of ‘D’ should be greater than or equal to ‘Q’.
          Step  2:  Let  C   =  holding  cost  per  unit  for  the  period  and,  C   =  under-ordering  or  shortage
                     h                                       b
          cost  per  unit  for  the  period.  Calculate  the  ratio,  ‘k’,  known  as  critical  probability,  such  that
          k = C /(C  + C ).
              h   h   b
          Step  3:  Compare  the  cumulative  probabilities  with  the  critical  probability  ‘k’.  Identify  the
          largest value of ‘Q’ for which the cumulative probability is equal to, or greater than, the critical
          probability value.
          This will give the required ordering quantity. In general terms, the optimal ordering quantity,
          Q* is determined as:
                         Q*= Max. ‘p’ (D ≥ Q) > k

          Where,          k = C /(C  + C ).
                             h   h   b
          In our example the results are shown in Table 11.2. Comparing the cumulative probabilities with
          ‘k’, we find that the maximum value of ‘Q’ where ‘p’ (D ≥ Q) > k is ‘4’. In this example, the

          optimum policy is to stock 4 units. In case of continuous distributions, a similar method can also
          be used.

                              Table 11.2: Critical Probability and Order Quantity

               Demand (in units)  Prob. the demand will be at   Prob. That demand will be at
                                        this level          this level or greater P(d>Q)
                      1                   0.15                    1.00>0.30
                      1                   0.10                    0.95>0.30
                      2                   0.10                    0.85>0.30
                      3                   0.25                    0.65>0.30
                      4                   0.20                    0.40>0.30
                      5                   0.15                    0.20>0.30
                      6                   0.05                      0.05

          A similar logic and approach can be used in the case when lead times are probabilistic. Such
          problem types are encountered more frequently for costly spare parts, perishable goods, seasonal
          items like in fashions and room heaters, air-conditioners etc.




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