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Operations Management




                    Notes          In spite of this challenge, if mass customisation can be successfully implemented, it is possible
                                   to see intuitively that it is the key to increasing value through the provision of unique personal
                                   satisfaction; and, of course, this has the potential to generate additional marginal revenue. A
                                   second consideration, a more profound and fundamental one, is that the overall effect on inventory
                                   related costs can be very positive as production is based on real demand. This is essentially the
                                   transformation of the supply chain to a pull system at the customer end. This means that the
                                   manufacturing process is completed when definite information regarding customers' preferred
                                   configuration or design is available. And, you may have guessed correctly, this  information,
                                   along with the customers' willingness to wait for the product, are crucial elements, along with
                                   the specific characteristics of the product, which would make mass customisation successful.


                                          Example: An example of mass customisation is what is done by Dell computers. Dell's
                                   direct supply chain model based on Internet orders and direct shipment to customers in their
                                   preferred configuration has made Dell the favoured subject matter of many case studies.

                                   Deciding Product Architecture

                                   The first step in developing a new product strategy is that the organizations should decide their
                                   target customers, what they value, and the likely size of the market of their interest. These are
                                   key inputs to make product architecture decisions. Product architecture should establish three
                                   things:

                                   1.  Specify  the functional  capabilities of  the product, its features, and post-sale servicing
                                       needs.
                                   2.  Specify the  capabilities of the product delivery system  and post-sale  support that  the
                                       customer expects and determine the ability of the organization to provide for these, and
                                   3.  Specify the roles and risks each player within the supply chain will assume.
                                   For businesses that make to stock or assemble to order, the business process that develops a
                                   product's architecture must deal with a number of design issues, such as:
                                   1.  Can a 'make to stock' product meet the core needs of target customers?
                                   2.  Can a 'make to stock' product with a flexible set of optional functional modules satisfy the
                                       mix variety demanded by the buyers who want 'assemble to order' products?
                                   3.  How can product designers divide the functions of the product among separate modules
                                       effectively and how should the modules interface with each other?
                                   4.  How much 'technical risk' can the design take?
                                   5.  What should be in-house development and what should be contracted out?
                                   These are product design decisions that fall beyond what was called a line of visibility in the
                                   service area and a product's customer. But within the firm, they have important effects, not only
                                   on product quality, but also on the resources needed to effectively perform the development
                                   process.
                                   Good product architecture can help designers develop products capable of providing the firm
                                   with a competitive advantage. If being fast to market or fast to product is a strategic goal, then
                                   the ability to achieve these ends starts with good product architecture.










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