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Unit 11: Quality Function Deployment




               Time Savings                                                                     Notes
                    Enables to change the design in the starting itself
                    Limits the problems after introduction of the product
                    Reduces the time for redesigning since all changes are made in the first step itself
               Team Work
                    Based on every one’s ideas

                    Creates good communication flow
                    Identifies team work and recognition to each team member
               QFD minimizes the later engineering changes and results in better quality because the
               clearer product definition helps in better product development cycle.
               The analytic vigour of QFD causes streamlining of processes and helps in elimination of
               many internal processes that do not add value to the new product development process.
               QFD through documentation helps in building product development intelligence,
               preventing recurrence of errors, helping new engineers to learn processes faster without
               assistance of senior managers and engineers.

          Self Assessment

          Fill in the blanks:
          4.   …………………… must be clearly communicating priorities of projects so that teams can
               plan accordingly.

          5.   Effective …………………… is key for success for QFD teams.
          6.   The …………………… vigour of QFD causes streamlining of processes and helps in
               elimination of many internal processes that do not add value to the new product
               development process.

          11.4 Voice of the Customer

          The “voice of the customer” is a process used to capture the requirements/feedback from the
          customer (internal or external) to provide the customers with the best in class service/product
          quality. This process is all about being proactive and constantly innovative to capture the
          changing requirements of the customer along with time and as per changing tastes.

          The “voice of the customer” is the term used to describe the stated and unstated needs or
          requirements of the customer. The voice of the customer can be captured in a variety of ways:
          Direct discussion or interviews, surveys, focus groups, customer specifications, observation,
          warranty data, field reports, complaint logs, and other various sources which can get significant
          information.
          This data is used to identify the quality attributes needed for a supplied component or material
          to incorporate in the process or product.
          Traditionally, Marketing has had responsibility for defining customer needs and product
          requirements. This has tended to isolate Engineering and other development personnel from
          the customer and from gaining a firsthand understanding of customer needs. As a result,
          customer’s real needs can become somewhat abstract to other development personnel.
          Product development personnel need to be directly involved in understanding customer needs.
          This may involve visiting or meeting with customers, observing customers using or maintaining



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