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Total Quality Management




                    Notes          The R Control Chart
                                   The center line and upper and lower control limits for an R chart are:

                                                    UCL =  Dr
                                                           4
                                                     CL =  r
                                                    LCL =  Dr
                                                           3
                                   where  r  is the sample average range, and the constants D  and D  are tabulated for various
                                                                                   3     4
                                   sample sizes in Appendix Table of Control Charts.
                                              Figure 14.13: Chances of getting a Reading beyond U&L is almost Nil

                                                              Target      Process
                                                                           Mean
                                                         L                         U
                                                               – 3 s       + 3 s     U – L = 6 s









                                                 42   43  44  45  46  47  48  49   50  51  52  53

                                   When an observation falls within original +3s and – 3s zone of mean of a process, we conclude
                                   that there is no shift in the mean of process. This is so because falling of an observation between
                                   these limits is a chance.

                                                             Figure 14.14: Shift in Process

                                                   Small shift in process     Process
                                                                              Mean
                                                           L                        U
                                                                 Target









                                                  42   43  44  45  46  47  48  49   50  51  52  53

                                   When an observation falls beyond original +3s and – 3s zone of process mean, we conclude that
                                   there is shift in location of the process.

                                   Step 1: Select quality characteristics which needs to be controlled
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