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Unit 8: Pricing Decisions for International Markets




                                                                                                Notes
             undeveloped. So, it is a good testing ground for a new system. In fact, that is why they took
             special care to train two of our engineers for 9 weeks, so that they could then come and
             train our vendors in Japanese systems. But we weren’t sure if it would work. So, we did not
             build the VIT into the other programme. We started out carefully too. We picked –
             handpicked, I must add – 10 of the medium-sized vendors out of our 128 suppliers to try
             out the VIT. And it has always been optional. Of course, we have gone on to cover close to
             50 vendors now, but we are not sure whether we should continue.…
             Niyogi: Perhaps I should explain a little about how the VIT works, Arnab. Once a vendor
             firm has agreed, we begin with a half-day presentation to its senior managers, where we
             try to allay their apprehensions – especially about additional costs, investments, or
             disruptions – and get them to commit themselves to the.…”
             Niyogi’s voice trailed off in Kshirsagar’s ears as he recalled the way the whole thing had
             been explained to him. The man who had done the talking was a manager from Nichita,
             and he had made a powerful but dense presentation on how the VIT worked. Kshirsagar
             tried to relive that session 2 years ago.…
             “…The standard presentation begins with a description of what continuous improvement
             is, and the benefits it brings in terms of cost-reduction and quality-enhancement. After
             that session is over, the VIT briefs other people in the vendor firm, and undertakes what
             is called a Factory Assessment. The Assessment is discussed with the supplier’s senior
             management, and used to identify areas of concern and targets for improvement. Although
             based on the tools, techniques and experience of Nichita in Japan, the programme has
             been tailored to meet the specific needs of Indian suppliers.
             The next step is the formation of an Improvement Team comprising the supplier’s own
             people. It includes operators and supervisors from the relevant production area as well as
             from maintenance, process Engineering, quality, and, sometimes, administration. Next,
             targets for improvement are established. The team leader prepares the ground for the
             activity by briefing the members, and making the necessary resources available.
             The first week is devoted to training. During the second week, the team splits into smaller
             groups to analyse and discuss the various processes to be improved. The groups use a
             combination of hard data and subjective opinions to identify the roots of the problem, and
             arrive at possible solutions.
             In the third week, the individual groups reconvene as a team. The team makes a flow-
             diagram of each process so that everyone appreciates what is involved, and agrees on the
             changes that will bring the best benefits. The data that has been collected by the groups is
             analysed by the entire team.
             The period between the fourth and the eighth weeks is spent on implementation. Although
             the VIT returns often to observe the progress, the responsibility for this phase vests
             entirely with the supplier’s people. The VIT returns full-time in the ninth and tenth weeks
             to help the team review what it has learnt and achieved, and to ensure that all changes are
             fully documented. It also discusses the outstanding issues and concerns, and potential
             improvement projects. The final task is to make a presentation to senior managers,
             describing the changes achieved and the benefits gained.…”
             Kshirsagar suddenly switched back to what Niyogi was saying as he realised that his CEO
             was explaining the improvements that had since been made to the process.
             Roychowdhury stood for a moment in the long men’s room, and recalled the briefing he
             had been given by his boss, Sampat ‘Sam’ Mathur.
                                                                                 Contd...




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