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Unit 9: Absorption of Overheads




          The following are the main methods of absorbing factory overheads:                    Notes
          1.   Percentage on Direct Material Cost: Under this method, the percentage of factory expenses
               to material is calculated on the basis of past records and the factory expenses in the current
               year are charged to the factory on the jobs according to that percentage. For example, the
               factory expenses in the previous year are ` 12,000 on a material of ` 48000. That means the
               percentage of factory overhead to direct material is 25%. Therefore, even in the current
               year, same percentage will be calculated.
          2.   Percentage on Direct Wages: Sometimes, on the basis of estimates, the percentage of factory
               expenses to direct wages is calculated and jobs are charged according to this percentage.
               This method of absorption can be adopted under the following circumstances:
               (a)   Where production is uniform.
               (b)   Where labour employed and type of work performed are uniform.
               (c)   Where, the ratio of skilled and unskilled labour is constant.

               (d)   Where there are no variations in the rates of pay.
          3.   Percentage on Prime Cost: It is argued that both materials and labour give rise to overhead
               expenses and therefore, both should be taken into consideration in determining the factory
               expenses.
          4.   Direct Labour Rate: This is a scientific method as most of the overhead expenses are related
               to the time factor. This method can be applied in those departments or factories where
               manual labour is predominant.
               The direct labour hour rate is obtained by dividing the total overhead of the department
               for a particular period by the total number of direct labour hours of that department for the
               same period. Each job is changed at this rate for the number of direct hours spent thereon.
               A serious defect of this method is that it fails to take into consideration expenses that are
               not dependent on labour hours such as power, depreciation, fire insurance, etc.
          5.   Machine Hour Rate: Machine hour rate is the cost of running a machine per hour. It is one
               of the methods of absorbing factory expenses to production. There are two methods of
               computing the machine hour rate. viz.
               (a)   The ordinary machine hour rate, and
               (b)   Composite machine hour rate.

               Dual Hour Rate: This is the combination of machine hour rate and direct labour rate. It is
               adopted in those departments where both manual and machine works are equal.
          6.   Rate Per Unit of Output: This method is simple and adopted where products of the same
               types are manufactured. The rate per unit is obtained by dividing the overheads by the
               number of units produced. Each unit is exchanged at this rate for the recovery of overhead.




             Notes  Factors in Selecting Methods of Overhead Rate for a Factory
             1.   Adequacy:  The  overhead  should  be  such  that  overheads  should  be  equally
                  apportioned to the cost centres or cost units. The amount of overhead recovered
                  should also be equivalent to the amount of overheads incurred.
             2.   Convenience: The overhead rate should be simple to calculate and easy to understand.
                  It should be convenient in application. It should not require unnecessary or additional
                  clerical work.
                                                                                  Contd…



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